Jensen 541R

Happy Customers

Joerg Huesken, the owner of our lovely 1957 Jensen 541R and the 1960 Jensen 541R has recently shared some photo updates on Facebook and we’re

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2020 In Reflection

It goes without saying, 2020 has been tough for everyone but there have been some positives! Bridge Classic Cars turned 16, we welcomed in more

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Gold Jensen Ready To Go

Our beautiful Gold and Burgundy 1962 Jensen 541S is now finished and will return back to its owner this weekend. We’re delighted at how shiny

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On The Home Straight

Our 1958 541R Navy Jensen is almost ready to leave again. We’re currently waiting for the wheel to come back after being cleaned as its

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Friday Snapshot

Another week has flown by! Once again we’ve had photoshoots, new arrivals and spectacular developments on our current projects. Behind the scenes and sneak peeks

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The Jensen fan

New fan brackets have been added to the 1957 Grey Jenson 541R Our engineer Paul has hand crafted a pair of brackets to bolt onto

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Suited And Booted

Our  1960 Jensen 541R has had another round of interior fittings measured up, made, and installed by our talented team in the Trim Shop. This time

Read More »

One of a kind Jensen

The Jensen 541R receives new interior trimmings in its latest restoration step. The Jensen 541R’s next pitstop in its renovation journey has been in the

Read More »

Happy Customers

Joerg Huesken, the owner of our lovely 1957 Jensen 541R and the 1960 Jensen 541R has recently shared some photo updates on Facebook and we’re delighted to have the shout out!

Click here to see his post!

New Doors For Our Peony Jensen

Brian from our trim shop has been working on creating more interior fittings for our 1960 Peony Red Jensen 541S. The first steps in creating new door panels were to remove the old metal from the door panel board and make new panels from hardboard. The metal has been cut out and riveted, ready to be put in place. Brian then glued some foam to the door panel, cut out new leather and glued the sewn door panel to the leather panel. Once the parts were fixed together, Brian then turned the edges over. The next step was to then cut out the leather for the infill panel and glue that to the door panel.

A new armrest has also been fitted to the door panel. Brian removed the old cover from the armrest and made a new one, including new foam and a new pocket. Fresh piping has been fitted to the top edge of the pocket and foam support added. Chrome has then been added to the armrest trim.

Chris has removed the door skins from the door frames ready to have the paint taken off sandblasted. This is to combat the corrosion found inside the doors. Once this is completed, epoxy primer is applied inside and out. The bonnet and boot have been lined up and rubbed down as well. Holes have been marked out on the boot and are ready to re-drill.

James has removed both Aluminium door skins from the steel frames to work on the corrosion too. We will be using modern materials to avoid corrision occurring in the future rather than the original strips of canvas fabric to act as a barrier.

Here you can see the conditions of the door panels which are showing serious signs of corrosion and rust damage, including a series of holes appearing along the edge.

Another Jensen In The Workshop

We weren’t kidding when we said we’re Jensen specialists! We’ve welcomed another beautiful Jensen into the workshop this week. This 1959 Silver Jensen 541R has come in for a diagnosis on the engine.

We’ve assessed the vehicle and have discovered a list of faults including the need for new core plugs, new rocker shaft and for an oil leak to be corrected. We’re are glad to find that the engine starts despite the faults. We are currently in conversation to see if the client wants the engine to be taken apart and refurbished or not.

After speaking to the client, we’ve decided to start addressing the faults without carrying out a full engine rebuild as this car will soon be used as an everyday car. Ady, out engine specialist, has had the car up and running as well as removing the old core plugs, cleaning the waterways and fitting new core plugs/

Carburettor Corrections

Our 1958 Navy Jensen 541R has recently been up and running however we noticed that there was a petrol leak in the float of the carburettor as well as a leak in the clutch pipe. Once these elements have been repaired, we can take this Jensen out onto the road to see how it drives. This beautiful Jensen will soon be up for sale so keep your eyes peeled!

Last week Darren focused on polishing and correcting the body panels of the Jensen, ensuring that the finishing paintwork is perfect.

James has been welding the underside of the Jensen, fixing a hole in the exhaust. This has been done by making and welding a seal over the hole.

Grey Jensen’s Re-alignment

Our 1957 Grey Jensen is progressing well in its restoration journey with the majority of its interior trim fitted. It still needs its windscreen and Perspex back windows fitted as well as the door panel trims but the current job in hand is to re-align the doors.

We noticed the inner panels of the door were not sitting correctly so decided to investigate and found that some of the elements need refurbishing.

Black Jensen’s Final Tweaks

Our stunning 1960 Black Jensen 541R is on its final leg of its restoration journey and will soon be returned back to its owner. The recent additions include the oil filter which has recently been re-fitted, the start motor was installed along with a new exhaust. All the components are currently being put back into the car before it has its final paint correction and can then be road tested.

A large part of the final tweaks in a restoration project is reassembling all of the elements after parts have been fitted, which is usually the last stage before the road test.

Suspension Building For The Jensen

Our 1958 Jensen 541R is currently having its suspension fixed and rear suspension bolts replaced as the previous bolts had no locking facilities, meaning they could come loose.

The rear axel straps also need to be fitted but these will be made in our workshop first and then added. We like to make our own elements for the cars as much as we can to make sure the parts fit perfectly onto each vehicle. This ensures that every classic goes away with parts especially made for them.

2020 In Reflection

It goes without saying, 2020 has been tough for everyone but there have been some positives! Bridge Classic Cars turned 16, we welcomed in more unique and interesting cars, expanded the team and took new ventures.

2020’s Winners

This year we introduced our competitions back in May. With an uncertain year ahead of us, we wanted to provide some excitement to our followers, and what better way than to offer the chance of winning a car for less than £20! It wasn’t easy at first, but now with over 21 winners and up to 4 competition cars running at the same time, we’re doing better than ever. So far we’ve given away £561,197.00 worth of classic cars!

This week we’re delivering our latest winning cars, our 1974 VW Beetle that was won by Colin Knight and our 1995 Jaguar XJ6 who was won by Nick Nicola just before Christmas! We’re being careful to make the delivery as safe as possible, complying with tier 4 guidelines but we can’t wait to see Colin and Nick’s reactions!

1967 Jaguar E-Type Series 1 Race Car Replica Completion

Its been a long restoration, but we were delighted to announce the completion of our very own project, our 1967 Jaguar E-Type Series 1 Race Car Replica. Its come a long way from the decrepit shell we started with in 2017. Every detail, right down to the colour has been custom made and designed. This truly is a Bridge Classic Car. You can see it’s story here.

The Year Of The Jensen

We love every and any classic car and are in turn, we’re equipped to fix and restore any classic too, but 2020 for us was the year of the Jensen. We’ve had eight 541R/541S’s in this year, some of which are still with us being completed. With only 193 Jensen 541R’s and 127 541S’s ever made worldwide, to have so many in at all really is outstanding, let alone all at the same time.

The 541R models were manufactured between 1957 and 1960 when they were later replaced by the 541S that ran from 1960 to 1962. Whilst each car is incredibly unique with its story and bespoke restoration, they are also very similar, and as you can imagine, with 8 very similar cars in at the same time, it took a while to get our heads around which was which when referring to them.

Expanding the team

2020 saw the birth of the Trim Shop. Whilst we’d had individual trim specialists working with us before, we were yet to dedicate a department to it! Last year saw the creation of the Trim Shop, giving the speciality its own workshop and team which continued to grow throughout the year. Originally just Kath and Brian, we have welcomed a new face to the team recently. Lydia has now joined us and is another much-valued member of the trim shop. Having our own trim department allows us to continue keeping all our restorations under one roof, limiting the outsourcing as much as we can.

We’ve also had Ellie join this year, adding to the marketing department. Previously we had just Freddie, and briefly Charlotte doing our marketing, but as the company started to grow, we found the need to take on another set of hands for our marketing and visuals.

One of a kind – Chevron B20

We’ve had some very unique cars in this year, including this original 1972 Chevron B20. Its seen top racing drivers, international races and a big crash in its lifetime and nowWe’re selling this on behalf of the owner but in the meantime, we’re enjoying housing this incredible special car. You can find out more about its history on our blogs.

Introduction of editorial shoots

The latter part of this year saw us start shooting some of our cars in a more editorial and creative style. Whilst we’ve always organised high-quality shoots of all our competition and for sale cars, we decided to add models to some of the shoots to make them a bit different.

Now we have both Freddie and Ellie on shoots, it means we can also get behind the scene insights into our shoots.

Bespoke restorations; A tribute

Another interesting and heartfelt restoration this year was our 1972 Jaguar E-Type Series 3 that we restored. In memory of their late uncle, the owner paid to have a commemorative plaque fitted by the handbrake. We also embedded one of their Uncle’s favourite cufflinks above it as well. As we always say, each restoration is special and every car carries its own stories, but this one was particularly special.

Car Show 2020

Last January, we had our open morning car show that proved to be incredibly popular. After having to cancel our 2021 January open morning show, we hope to organise one for later this year.

Peony Red Jensen Update

We’ve taken apart the old rear quarter panels on our 1960 Peony Red Jensen 541s, ready to make new ones. This is done by cutting out new mill board panels, cutting out new plywood panels, fitting new plywood panel to original top wood, glueing & stapling mill board panel to plywood panel, riveting brackets to edge of the panel, adding foam padding to cover panel and then glueing & stapling the leather cover to the panel.

A newly fabricated bonnet has been fitted too.

Jensen glove box door in mushroom interior has been made by Brian in the trim shop. This involved removing old vinyl, cutting new vinyl, sticking it onto the door, trimming around the edge.

The dash has also been renovated. Brian has removed the old cover, sanded it down to remove the old glue and leather, mark out the new material, and glue up the parts. Once the glue had dried it was stretched and the ends trimmed.

Suspension Concluded On The Navy Jensen

The front suspension is back together on our 1958 Jensen 541R. The modifications have concluded with the brake flex pipe has been relocated to avoid touching the wheel.

The suspension spring strength had to be reduced to allow work to be done on it to ensure the component wasn’t under too much pressure.

Suspense Builds For Jensen

The suspension on the front of our 1958 541R Jensen is currently being tweaked. The bushings need to be reamed and resized so they fit better. For this, we’re sending the parts away to be completed.

Black Jensen’s Clutch Retouch

The clutch pedal had worn where the clevis pin goes through which allowed for too much movement on the pedal, so the clutch was not releasing as it should.

The remedy was to weld up the elongated slot and re-drill it to the correct size, unfortunately, the whole pedal box had to be removed to do this operation.

The next step is to test the clutch and check its ready to hit the road again!

1957 Jensen’s Trim Additions

Our 1957 Grey Jensen 541R has had its dash pad rail, roof pad and boot refurbished by our specialists in the trim shop.

Brian has removed the old cover of the dash rail, added more foam and wadding, glued on a new cover, added leather around the brackets and fit it all back onto the dash board.

The ceiling pad has also been refurbished. The old cover has been removed, as have the brackets and vinyl. New wadding has been glued into place over the original foam. Fresh vinyl has been cut and glued on, the edges folded over and the brackets refitted. Once these steps were completed, the ceiling pad was fitted back in again.

The boot lid has had new foam added into its indentations. The carpet has been glued onto the boot lid, leaving holes for the boot support rods and latch.

Gordon’s Jensen Gets New Metal Work

Our director Gordon, Craig’s father, also has a car in with us at the moment, however it doesn’t look much like a car currently..

This is a 1960 541R Jensen which will, when reassembled, be painted a two tone purple.

So far its been welded and hand crafted in our fabrication bay. The rear arches and floors have all been hand fabricated.

We’re expecting to see the completion of this Jensen by the end of 2021.

Gold Jensen Ready To Go

Our beautiful Gold and Burgundy 1962 Jensen 541S is now finished and will return back to its owner this weekend. We’re delighted at how shiny and new this Jensen looks again!

Our Jensen empire, once standing at a grand total of 8 is now beginning to decrease again.

Black Jensen’s Up And Running Again

The Black 1960 Jensen 541R is now up and running for the first time. Our workshop manager, John, took it out for a quick spin to see how it runs and determine what needs to happen next.

After taking it for a spin, all that’s left now is to fine tune the clutch, set up the carburettors and ensure the coolant flows well. This beautiful Jensen is nearly completed and we’re all very excited to see it finished and on the road.

On The Home Straight

Our 1958 541R Navy Jensen is almost ready to leave again. We’re currently waiting for the wheel to come back after being cleaned as its currently sitting in overspray. We also have a few paint corrections to finish and polish as well as road testing it.

We’ve serviced it for some general faults too which we are waiting on approval or dismissal from the customer. These are faults we’ve found that don’t need immediate attention but could be corrected with a service.

Grey Jensen’s new trim

The grey 1957 Jensen 541R has had lots of small details added whilst in the trim shop such as the new carpets being measured out, glued in, the edge bound and fitted into place. A hole for the gear lever has been made as well as a gaiter to fit around the gear stick. The gaiter has then been sewn onto the main tunnel section.

Others fittings include the sills that have be bound and fitted, the rear matt has been made, and the boot has been marked out, bound and fitted.

Sound deadening has been applied to behind the pedals underneath the carpet.

The seat belt holes have been made and accounted for with the new carpet as well.

The final step on laying the carpets is to attach fasteners and studs to the flood panels and material to allow the carpet to stay fixed down.

Friday Snapshot

Another week has flown by! Once again we’ve had photoshoots, new arrivals and spectacular developments on our current projects.

Behind the scenes and sneak peeks

On Tuesday we shot the second half of the content for our 1967 Jaguar E-Type Series 1 race car replica. For this, we took it to the track at Bentwaters where our skilled F1 Test Driver, Mike O’Connor, put it through its paces.

We’ve also shot our new competition car, the Jaguar XJ6. Here’s a sneak peek at the XJ6 in motion. For these kinds of shots, we often get Ellie to drive and Freddie to shoot the car in motion. This allows moving shots to be done efficiently when it’s separate to a staged shoot with a model/talents such as the Jaguar race car above.

The XJ6 has already gone live and has proved to be incredibly popular with almost a quarter of the tickets having sold out in one day! Get your tickets quickly as the launch sale is ending soon!

New arrivals

We’ve had a beautiful red 1979 Chevrolet Corvette C3 arrive which will soon be a competition car. It underwent an intensive valet by our talented friend at Viper Auto Valets.

A stunning Jaguar XJ6 auto and a classic 1979 Daimler 4.2 Sovereign XJ6 Series III Automatic have also arrived this week, ready to be a competition cars. You can find more about the Jaguar and Daimler here!

1957 Grey Jensen 541R

The sill and footwell carpet has been cut and glued down as well as the carpet around the gearbox tunnel. Brian has fitted the front and rear footwell carpets on the passenger side too. Metal rails & air vent covers have been fitted to the scuttle panels. The passenger side scuttle panel and front footboard have both been fitted in place this week.

Although a lot of the carpets and back seats have been made, there’s still the front seats to make and fit.

Upon inspection, we identified some modifications needed on the grey Jensen’s doors to make sure all components align correctly.

Triumph TR6

Our 1973 Triumph TR6 has had new speakers and speaker holders made and installed by our technician Mauro who’s been working exclusively on the TR6. Adam, our auto electrics specialist has also been doing some work on the TR6, changing the sidelights to indicators to comply with UK road laws.

Peugeot 504

The new bonnet has been attached on the 504, the latches have been modified, gaps lined, bonnet painted and now fit! It’s so rewarding seeing this beautiful car looking whole again!

We’ve had a rubber mystery in the workshop, but luckily enough Gordan used his detective skills to figure out a nifty solution! The Peugeot 504 was in need of new rubber sills however we couldn’t find anywhere that sourced them. By matter of chance, in our Amphicar box of spare bits and bobs, we found some rubber extras that fit the 504 perfectly! A tip for anyone looking for Peugeot 504 rubber sills, head over to Gordons Imports and get some Amphicar rubber!

The Peugeot 504 has also been started for the first time in quite a while! This was its debut since being reassembled and its sounding good!

Morris Minor

The Morris Minor 1000 is ready for a test drive! It will be the first time it’s been started and driven in a while so it’s going to be an exciting development! To get the Morris ready for its start-up, our engine technician Ady has cleaned the carburettors and given it a pre-startup service.

Black Jensen bits and bobs

Many of the jobs that are done on our cars seem like very small insignificant elements but if you look at the bigger picture, every single detail is just as important as the larger parts.

The black 1960 Jensen 541R has recently had its spare wheel carrier lowering mechanism altered. The original it came in with didn’t function properly so we’ve lengthened the mechanism in the workshop today.

We have also replaced the fixing bolts on rear bumpers which had become faulty due to damage. We’ve welded in new bolts carefully, making sure we don’t damage the chrome and paint inside.

Centre Console Fitted In The Grey Jensen.

This week the centre console trims have been made and fitted in the 1960 Jensen 541R. The first step was to make the top piece, which was sewn and piped by our interior trim technician Kath, before passing it over to Brian.

Once the leather top piece had been passed to Brian, our other interior trim technician, he added foam padding and made the rest of the centre console.

Now assembled, it can now be fitted into the Jensen.

The Jensen Reclaims It’s Voice

Black Jensen 541R has had its horns repositioned to ensure that they miss the radiator which has now been repositioned for the electric fan .

Then a new bonnet safety catch was fitted.

Another Jensen, Another Fan

One of our technicians, Paul, has made an aluminum mount for the fan in the black 1960 Jensen 541R.

This has been handcrafted from a sheet of aluminum in our workshop. The mount allows for the fan to sit in the engine bay and be supported.

The metal sheet was then painted and fitted to the back of the fan. Paul drilled in an extra set of holes to allow for more ventilation as seen below.

The Jensen fan

New fan brackets have been added to the 1957 Grey Jenson 541R

Our engineer Paul has hand crafted a pair of brackets to bolt onto the Jensen’s fan. These have been made from a sheet of metal which Paul has measured, shaped, drilled and painted, ready to be bolted onto the final product.

Craftmanship like this means that all our projects are bespoke and personal and fit the car which enables a perfect match.

Before

After

The brackets and fan were then later fixed together. This will now be inserted into the engine.

Not long after, the fan had been fitted into the Jensen’s engine and was ready to purr.

The Jensen’s Headlining Act

Much like any good festival, our Grey 1957 Jensen 541R also needed a headliner.

In car terms, this just means the fabric fitting that coats the ceiling and gives it that finished look.

Our trim shop experts Kath and Brian have recently applied the headliner. First off they installed metal beams and padding to alleviate any rattling inside the vehicle. After this was fitted, the headlining fabric was installed, pulled tight, heated, and glued in place leaving holes for the interior lights.

The Jensen has also had foam padding added to the parcel shelf, vinyl glued into the front A posts, vinyl added to the dashboard, and holes left for the air vents.

Suited And Booted

Our  1960 Jensen 541R has had another round of interior fittings measured up, made, and installed by our talented team in the Trim Shop. This time it’s the Jensens boot that’s been fitted.

Each piece of the boot carpet has been measured by hand, stitched, and fitted in a bespoke pattern. No trim is ever the same.

One of a kind Jensen

The Jensen 541R receives new interior trimmings in its latest restoration step.

The Jensen 541R’s next pitstop in its renovation journey has been in the trim shop where it had the full works done.

The makeover included fitting the side window panel, rear seats, rear quarter and side panels installed, side scuttle panel, ashtray in the rear side panel, chrome panel trim, center panel, leather into the rear pockets, and the parcel tray leather fitted.

Kath and Brian, our interior trim specialists took time to modify each piece of leather interior, measuring it up by hand to fitting each bespoke trimming. Aside from the centre panel, which retained the original design, everything else had to specially designed for this Jensen, making it one of a kind!

With new trimmings now fully installed, the Jensen is starting to resemble the beautiful car it used to be.

The Batmobile (AKA: Jensen 541R)

The interior of our 1960 Jensen 541R has had a visit to our in-house trim shop this week. The customer is going full-black exterior and interior. Kath and Brian, our trim experts, have been hard at work fitting all the interior trim right through the car.

First up, the sound deadening was glued and fitted to the metal body. This helps reduce the amount of road and engine noise while driving the car. Essential for classics, who’s engines are much loader than standard modern cars.

“I also made a template for the base of the seat” Kath explains “then glued that in and trimmed it up.” Kath also made templates around the foot well and pedals in a similar fashion. “First the sound deadening goes down” she tell sus “then I fitted the carpet in and glued it into position.” The carpet gets fitted all round the sides of the footwell so the edges are tucked away and look clean.

Carpet is also fitted around the handbrake gaiter. Kath’s also fitted the seatbelt eyes into position and cut the carpet to fit snug around them.

“I’ve then cut carpet for the foot wells and door sills.” Kath explains. The door sill carpet was then positioned and glued.

Kath then had to bind round the foot well carpets. Kath marked the position of the carpet fittings and fitted it into the car.

Leather is then fitted around the seat frame base.

The colour combination for our 1960 Jensen is black, on black, on black. Perhaps our customer is secretly a vampire, or maybe Batman? Who knows!

The Jensen Gets A Fitting Treatment

Class car technician Scott has been looking after our 1957 Jensen 541R this week. He’s been doing a bit of everything, working through a varied check list of parts to fit.

“I’ve put the rear 1/4 windows in” Scott explains “I figured out placement of the catches too, so they work with the window and then I fitted them.”

Scott then worked out the placement of the door wing mirrors. Once confident with their position, he then drilled holes and fitted them into place.

Scott’s also fitted the new Jensen horn. He’s then made a start on the windscreen system.

“Firstly, I worked out a suitable place to mount the screen wash bottle” he describes. “I fabricated a little mount bracket then fitted the screen wash bottle.”

Scott then marked out where the hole for the washer jet should go. Once happy with it’s position, he drilled the hole and fitted the washer jet component. Scott then connected all the screen wash pipework under the bonnet, securing the pipes in nice and tidily.

Scott’s then sorted some other jobs on the Jensen doors. “I fitted the chrome door trim” he tells us. “I’ve also fabricated a bump stop for the windows.” The bump stop is a small rubber part that acts as a cushion for when the widow is wound right down. This helps protect the glass and the internal mechanism from hitting into one another and causing damage.

All this little job help bring the Jensen to life, making the car user-friendly and comfortable. Great job Scott!

Finishing Touches on the 541’s

Our 1960 Jensen 541R is having some finishing touches done this week, courtesy of our specialist classic car technician Scott.

Scott’s drilled and fitted the iconic 541 badge to the rear of the car.

“I’ve also been working on things beneath the bonnet” Scott explains “I made up an oil line for the oil pressure gauge and re-routed and tidied up the throttle cable”.

Scott’s also attached the front of the side skirt and repaired and fitted the secondary bonnet catch.

“I’ve also made up this bolt for the choke” Scott shows us “and for the 1957 grey Jensen, I’ve made a rubber gasket for the bonnet badge”. Scott’s had to measure out the positioning of the bonnet badge using tape. He then drilled holes to fit the badge into position.

Scott’s also built up the door window channel on the near side. He’s then fitted the window itself. “I’ve also put the front quarter lights together” he explains “and then fitted them to the car”.

Working alongside Scott, our other specialist technician Paul has fabricated a boot panel for the black 1960 Jensen 541R. A new heater box has also been fitted by Paul.

Now all the bulky jobs are complete on the Jensen’s, we’ll be seeing a lot more of the finishing touches completed in the weeks that follow.

Because we have a few Jensen’s in for restorative work right now, these projects often work hand-in-hand with one another. It also means our technicians have become quite the Jensen experts!