541r

Jensen Repairs

Jonn has been working on our 1959 Jensen 541R recently. His notes: Take complete inlet manifold and carburettor to bench for repair. Remove 3x inlets

Read More »

Things Are Happening

The near side lower corner of our 1960 Jensen 541R has been repaired by Alan. He also replaced both quarter-panel window rubber holders. Once all

Read More »

Seat Strip Down

Lydia has been stripping the seats of our 1960 Jensen 541R ready for new covers once the fabric has been chosen.

Read More »

Front Bonnet Flap

As the restoration of our 1959 Jensen 541R is coming toward its end, Rob has fitted new studs into the front grille badges and trim

Read More »

Jensen Crash Bar

Part of our 1959 Jensen 541R has been undergoing some work in the Bridge Classic Cars fabrication bay. Technician Monty has been straightening the front

Read More »

Jensen Water Pump

Bridge Classic Cars workshop manager, John found that the hose was not sealing on the water pump of our 1959 Jensen 541R, so he found

Read More »

Jensen Doors

Brian has been giving our 1959 Jensen 541R some attention. He screwed the door cappings to the top of the door panels and fitted the

Read More »

Nearly There

Classic car technician Rob has continued his work putting our 1959 Jensen 541R back together. The steering wheel has been stripped and a new rim

Read More »

Lots Of Progress

Over the last few weeks, a lot of progress has been made on the restoration of our 1959 Jensen 541R. Both the interior and the

Read More »

Dash Panel

Classic car technician Brian has been working on part of the interior of our 1959 Jensen 541R. He continued his work on the dash by

Read More »

More Green

Our 1959 Jensen 541R has continued its transformation with more paintwork being completed. This time it was the sill covers and bonnet flap being painted

Read More »

Seat Base And Rims

Our 1959 Jensen 541R continues to make progress through its restoration journey here at Bridge Classic Cars. Recently, classic car technicians Mauro and Brian have

Read More »

Primed And Ready

Classic car technician Al has been applying primer to various parts of our 1959 Jensen 541R. The underside of the bonnet was the first to

Read More »

Prep For Sandblasting

Our 1960 Jensen 541 is back in the workshop and in the very capable hands of classic car technician Rob. In preparation for sandblasting, Rob

Read More »

More Interior Work

Our 1959 Jensen 541R has had more interior work completed by Lydia recently. Lydia has continued her work on the seats which are now almost

Read More »

Prep Work

Our 1959 Jensen 541R has continued to make progress through its restoration journey over the last week or so. Lydia has been hard at work

Read More »

Lots Of Welding

Classic car technician Rob has continued his work on our 1959 Jensen 541R. Following the return of the doors from the sandblasters, Rob has been

Read More »

Jensen Repairs

Jonn has been working on our 1959 Jensen 541R recently. His notes:

Take complete inlet manifold and carburettor to bench for repair. Remove 3x inlets unions from each inlet runner. Tap out thread carefully to 3/8 unf. Cut 3x bolts to length and fit to each runner with fibre washer and pipe thread sealer applied. Remove each inlet runner from carbs in turn in order to clean and resael vacuum balance pipes between runners. Clean out thoroughly.

Continue with each vacuum connection. Add extra o-ring firstly. Apply sealer and then second o ring and clamp plate. Secure each in turn and reconnect carbs. Remove suction Chambers from each carb in turn. Clean chamber and pistons. Set each jet depth of approx 2 1/2 turns. Use vernier to set each the same, at 1.63mm depth. Refit pistons ensuring lift and return smoothly. Refit each suction chamber and secure.

Refit carbs after John sorted out air leak on inlet manifold.

Front Wing And Servo

John has made the mesh to go on our 1959 Jensen 541R front wings, as requested by the owner of the car.

While John was doing that, James replaced the brake servo as, on a recent test drive, it was noted that the brakes were not quite as good as they could be. A replacement unit was fitted and the brakes were bled.

Things Are Happening

The near side lower corner of our 1960 Jensen 541R has been repaired by Alan. He also replaced both quarter-panel window rubber holders.

Once all the repairs on the underside of the body were complete, Alan masked out the parts that need sealing when they are attached to the body frame. He then blacked the whole underside of the body.

While this was happening, Christian fabricated a boot latch bracket.

Seat Strip Down

Lydia has been stripping the seats of our 1960 Jensen 541R ready for new covers once the fabric has been chosen.

Final Checks and Adjustments

Over the last few days, the workshop team have been completing the finishing touches on our 1959 Jensen 541R. They have fitted a modern but classic-looking radio with DAB and speakers, road tested and obtained all of the details to get the speedo calibrated accurately, adjusted doors and ensured the washers are working.

A bonnet brace has been installed, and some small knobs were fitted to both the sun visors to assist in pulling them down. After the road test, James adjusted the exhaust and a breather pipe that were causing small rattles, ensuring the car is enjoyable and quiet to drive for the owner.

Front Bonnet Flap

As the restoration of our 1959 Jensen 541R is coming toward its end, Rob has fitted new studs into the front grille badges and trim ring. He marked the positions of the new fixing holes and drilled them before bolting the badges to the grill. He then refitted the flap to the car and adjusted it to achieve correct operation.

Jensen Crash Bar

Part of our 1959 Jensen 541R has been undergoing some work in the Bridge Classic Cars fabrication bay.

Technician Monty has been straightening the front crash bar before it goes back onto this beautiful (and nearly finished) classic Jensen.

Jensen Water Pump

Bridge Classic Cars workshop manager, John found that the hose was not sealing on the water pump of our 1959 Jensen 541R, so he found another pump and fitted it into the engine.

Our 541R is getting closer and closer to being completed and we are looking forward to seeing it leave the workshop very soon.

Jensen Doors

Brian has been giving our 1959 Jensen 541R some attention. He screwed the door cappings to the top of the door panels and fitted the chrome trim along the top of the door cappings, before cutting & filing holes in the chrome trim to fit around the quarter light brackets.

He then adjusted & fitted the chrome trim to the top of the door capping.

Nearly There

Classic car technician Rob has continued his work putting our 1959 Jensen 541R back together.

The steering wheel has been stripped and a new rim has been fitted to the refurbished hub. The rear screen is also back in the car and there has been great progress made in the engine bay.

Rob also fitted the clutch slave cylinder and he made up and fitted the pipework before bleeding the clutch.

All Coming Back Together

Lydia and Brian have been working hard on the interior of our 1959 Jensen 541R. Brian has been making and fitting the door panels, while Lydia has been focussing on the interior carpets and seats of our classic Jensen.

The restoration of this beautiful car is getting closer and closer to being finished and we are looking forward to seeing this progress continue.

Lots Of Progress

Over the last few weeks, a lot of progress has been made on the restoration of our 1959 Jensen 541R. Both the interior and the exterior of this beautiful classic car are looking very different now and are getting closer and closer to being completely finished.

Classic car technicians Brian and Lydia have been working on the interior of our 541R. Carpets have been fitted, the headliner has gone in, vinyl installed, and the rear seats have been fitted too. Other interior work included the dash, glovebox, door panels and more.

While Brian and Lydia were working on the interior, classic car technician Rob has been working on getting the exterior of our Jensen 541R back together. As you can see from the photos below, he has made extremely good progress. His most recent work has involved fitting the bonnet flap operating mechanism, installing the window latches, and building and fitting the front seat runners.

Interior Work Continues

Our 1959 Jensen 541R has continued to make good progress as its interior is coming together nicely. Both Brian and Lydia have been working hard to make the interior of the car look as good as the exterior.

They have made and fitted the carpet for the boot lid. They also made the patterns and trial-fitted the interior carpets before cutting these out and fitting the carpets too. Edges were sewn before the kick panel boards and carpet were made and fitted too.

Sound deadening was cut out and fitted to the bulkhead and to the gearbox tunnel before Brian made a wooden bracket for the interior light. Brian went on to cut out vinyl for the rear pockets and he glued leather to the subframes while fitting the sill carpets.

Painting Jensen Parts And Interior Work

Classic car technician Alan has been busy painting several components of our 1959 Jensen 541R. These were then passed on to Rob who is continuing his work rebuilding this beautiful classic car.

As well as the main body of the car being rebuilt, our interior trim team, Brian and Lydia, have been working hard on the interior. Brian has been cutting and fitting the carpet while Lydia has been getting the boot sorted.

Dash Panel

Classic car technician Brian has been working on part of the interior of our 1959 Jensen 541R.

He continued his work on the dash by sanding the dash panel smooth before covering it in vinyl. The vinyl was marked and cut out before it was glued onto the panel. Holes for the dials were then cut out of the vinyl ready for the dash panel to go back into the car soon.

It’s All Coming Together

The rebuild of our 1959 Jensen 541R has continued recently with classic car technician Rob making and fitting the front floors. The boot floor rear panel was fabricated before being bolted and riveted into place. The front hubs were also assembled and installed.

Rob went on to assemble and fit the rear brakes and hubs. The steering rack was put on and the boot lid was fitted. The wiring is progressing well and the right-hand front wheel arch was fitted too.

To allow the gearbox to be removed and replaced from inside the car, without the need to remove the engine, Rob made some modifications to the bulkhead.

As you can see from the images below, things are really starting to take shape on our 541R.

The Welding Continues

Classic car technician Rob has, once again, been working on our 1960 Jensen 541R. One of the areas he has been focused on is the right-hand side rear body frame and B post. These were both made and welded into place.

Rob then went on to repair and weld the front bulkhead and A posts on both sides before clamping the newly made boot floor ready for welding. The new boot floor was made by Monty to help in the restoration of our rare Jensen 541R.

More Green

Our 1959 Jensen 541R has continued its transformation with more paintwork being completed. This time it was the sill covers and bonnet flap being painted by classic car technician Al. Prior to this, Al also prepped and painted the wheel arches.

While Al was painting the bonnet flap and sill covers, classic car technician Chris was applying Raptor paint to some of the panels. The bonnet, boot lid, and wings also had Raptor applied before the fixings and support were re-fitted.

As more of this rare classic car gets painted, it is becoming more and more obvious that it will be a stunning car once its restoration is complete.

Work Continues On Our 541R

Our 1960 Jensen 541R has stayed under the care of classic car technician Rob.

Rob continued his work making and welding panels for the right-hand rear wheel arch. Once this was finished, he began the process all over again on the left-hand side of the chassis. This involved more cutting and welding.

Like the right-hand side rear wheel arch, the left-hand side also needed to be fabricated and welded into place.

The chassis of our 1960 Jensen 541R is still undergoing work and, with more repairs needed, it is likely to stay with Rob for a bit longer before its able to move on with its restoration.

Seat Base And Rims

Our 1959 Jensen 541R continues to make progress through its restoration journey here at Bridge Classic Cars. Recently, classic car technicians Mauro and Brian have been working on this rare vehicle.

Brian’s focus was on the interior of the car. Specifically, the front seats. Brian has been making the new front seat base frame wood sections. While Brian was doing this, Mauro was focused on the wheels of our Jensen 541R. The rims were given a coat of primer ready to be painted later on.

Primed And Ready

Classic car technician Al has been applying primer to various parts of our 1959 Jensen 541R.

The underside of the bonnet was the first to have epoxy primer applied before the outside of the bonnet had its primer applied too.

Once the bonnet was complete, Al turned his attention to the doors, boot, wings, and body of this rare classic car. All of these had high-build primer applied.

Work continues on our classic Jensen 541R as it makes progress through its restoration journey in the Bridge Classic Cars workshop.

Prep For Sandblasting

Our 1960 Jensen 541 is back in the workshop and in the very capable hands of classic car technician Rob.

In preparation for sandblasting, Rob has removed the body and the roof frame.

With a history like this car has, it is exciting to see it progress through its restoration journey and be one step closer to being back on the road (even though there is still a long way to go yet).

More Interior Work

Our 1959 Jensen 541R has had more interior work completed by Lydia recently.

Lydia has continued her work on the seats which are now almost complete. Once the front base cushions are finished and fitted, the seats of our Jensen 541R will be ready to be installed in the car.

Alongside her work on the seats, Lydia also made the cubby box as well as completing work on various panels.

Brian has also been doing some work on the seats too. He bolted the front seat base frame to the wood section before trial fitting it into the seat tub. Brian then went on to make the patterns for the top wood sections and cut these out. The top wood sections were then fitted to the base seat frames.

Brian went on to add the wood sections to the inner edge of the base frame to allow the cover to be stapled in place later on. The base seat frames were then put into the seat base tubs.

Our 1959 Jensen 541R continues to make good progress and it will be interesting to see it continue through its restoration journey with us.

Prep Work

Our 1959 Jensen 541R has continued to make progress through its restoration journey over the last week or so. Lydia has been hard at work finishing her prep work on some metal parts of this rare classic car. Lydia’s prep work is to get these components ready to be painted at a later date in the Bridge Classic Cars paintshop.

In addition to the work she completed on some of the metal parts of the car, Lydia also spent some time shaping the new foam which will eventually be part of the door armrests, ceiling pad, and dash pad. The centre panel also got cleaned up during the process.

As well as Lydia’s prep work, Monty also did some welding work to repair some of the components Lydia went on to prepare for painting.

The backboards of our 1959 Jensen 541R had new covers fitted by Lydia too. She sewed piping around the covers as well as sewing the pockets up and onto the backboards too.

Our 1957 Jensen 541R Returns (Briefly)

We recently welcomed our 1957 Jensen 541R back into the Bridge Classic Cars workshop.

It was only a short visit but our team of classic car technicians was still able to resolve a couple of issues the owner was experiencing.

Classic car technician Dave turned his attention to resolving a rattle coming from the driver’s door of this rare classic car as well as investigating and resolving an oil leak.

Dave resolved both issues and, as quickly as it arrived, our 1957 Jensen 541R was leaving us once more. As you can see from the photos below though, its owner, Jeorg, was very happy with the quick turnaround.

Having any Jensen in the workshop is something we thoroughly enjoy, but having one as beautiful as this one is extra special and we hope to keep updated with its adventures in the future.

Lots Of Welding

Classic car technician Rob has continued his work on our 1959 Jensen 541R. Following the return of the doors from the sandblasters, Rob has been able to make some good progress with the restoration of this rare classic car.

His attention was first placed on the rear wheel arch filler panels. These were made and welded in place. Rob went on to weld the A and B posts too before adjusting and fitting the left-hand sill and panels.

The welding continued with the battery cradle being welded in along with the left-hand inner C panel being welded in as well.

Rob’s attention then turned to the doors of our 541R. Unfortunately, there were areas of corrosion which needed to be cut out and removed. Fortunately, though, Rob has the experience and the skillset required to make new panels and weld these in.

With less than 200 of these beautiful cars being made, the restoration work that is done here at Bridge Classic Cars by our highly skilled technicians, like Rob, is extremely important. As so few of these classic cars were made in the first place, having one less in the world is never a good thing.

Work will continue on our 1959 Jensen 541R and it will continue to make progress back to its former glory before eventually driving out of our workshop and back onto the road.

A Unique Opportunity – 1959 Jensen 541R

Bridge Classic Cars are excited to announce the latest Jensen 541 to be joining our stable. This 1959 Jensen 541R was previously owned by Neil Hepburn, an engineer with a passion for his 1959 541R.

Neil had owned the car since 1974 but unfortunately passed away several years ago leaving his beloved Jensen to his family. The details that are known of the car is that during its life it had several upgrades done such as a disc brake conversion as well as a chassis rebuild.

All of this work had been done to a very high standard under the guardianship of Mr Hepburn and the small number of custodians of this 541R.

Across its 63 years, the car is reading as covering just 40,000 miles which is believed correct. The engine has not run for several years but previously, although put away into storage and up on stands, the car was run regularly with the carburettors fed by tube using premium fresh petrol.

The car also comes with its original V5 logbook which shows previous owners including several members of the Palmer-Tomkinson family.

Barbra Hepburn, the wife of Neil, would like her late husband’s car brought back to its former glory as she has many happy memories and photographs of the car being used by herself and her late husband in years gone by.

This 1959 Jensen 541R is coming to join its sisters here at Bridge Classic Cars to await the commissioning of its full concours restoration. This 541R is offered for sale with the condition of a restoration carried out in full by our restoration workshop who have extensive experience restoring Jensen 541’s to the very highest of standards which these special cars deserve.

Dave’s Diagnosed Our Poorly Jensen 541R’s Gearbox Issue

Having come into the Bridge Classic Cars Workshop with severe running issues, Dave was tasked with taking a look at exactly what was causing the fault in this beautiful Jensen.

Suspecting the fault to be within the gearbox, dave lowered the gearbox out of the car. Upon closer inspection, it was clear to see the issue. The drive plate splines were not the correct size and specification for the Jensen’s gearbox.

A drive plate is a plate that fits onto the flywheel, which in turn is mated to the gearbox. The splines within the drive plate are machined to perfectly fit the flywheel. It appears that an incorrect drive plate has been fitted.

The next step will be to source a correct Clutch assembly. There is wear on the pressure plate so John has advised to replace this while the gearbox is out.

1960 Jensen 541R Door Modifications

Dave has been working on our 1960 Jensen 541R restoration. He has taped up the side rear windows to test fit into the car for a trial fit.

The rear windows are fitted in place after some polishing and filing. Dave is now bolting these fixed windows in position.

Dave has had to modify the doors on our Jensen to allow the glass to move freely up and down through the door. He has had to cut out a strip of metal at the top of the door, move it back a few millimetres and then weld the metal back into the correct position.

1957 Jensen 541R Restoration Update

Paul and Scott are both working on our 1957 Jensen 541R restoration. Today Scott is fitting in the headlights while Paul is installing the handbrake lever. Paul has had to shorten the realise button rod to perfectly fit. It’s now being fitted back into the car.

The next major steps will be to complete wiring up the car and prepare the interior for Kath and Brian in the Trim Shop to install interior trim.