The handbrake lever on our 1956 Jensen 541 was found to have excessive movement. Upon investigation, it was discovered that two locating bolts were missing from the handbrake pivot. These bolts were replaced, and the handbrake was then adjusted to ensure correct operation.
Our 1956 Jensen 541 has come a long way since it first arrived in the Bridge Classic Cars workshop. After being cleaned recently, the car was looking incredible and we can’t wait to see it back out on the road very soon.
The spare wheel carrier has been fitted to our 1956 Jensen 541, by technician Pete, using new mounting hardware. Following this, the chrome plaques for both door shuts were carefully positioned, marked out, drilled, and riveted into place, ensuring alignment and consistency between the passenger and driver doors.
Jonn has been adjusting the carb mixtures of our 1956 Jensen 541. He left the air filter housing in place and removed the brass jet covers from underneath and adjusted each jet in turn. He then refitted the brass caps, jacked up each corner of the car and checked the brakes.
Technician Jonn has been working on the brakes of our 1956 Jensen 541. Here are his notes: Started by reassembling the rear brakes, Fit rear shoes and refit drums. Rears locked up once drums refitted. Unable to pump brake pedal to centralise as no shoes on front axle yet. Refit rear wheels and swap over […]
Once our 1956 Jensen 541 was up on the four-post ramp, Jonn was able to chock the engine and remove the gearbox. He then cleaned the bell housing and fitted new thrust bearings. Once this was done, Jonn cleaned the flywheel and fitted a new clutch and refitting the gearbox.
Our 1956 Jensen 541 is coming toward the end of its restoration here at Bridge Classic Cars. It has been a long process but now, technician Paul is starting to put the last few pieces back together. Although the car will still need testing and other minor bits, it’s safe to say that it is […]
Paul has been continuing his work on our 1956 Jensen 541. He has now fitted the nearside and off-side doors before he started to assemble the window frames. He then had to modify the door frame to make sure that the glass didn’t rub. The door window frames were then fitted.
Jonn has been appraising our 1956 Jensen 541. Here are his notes: Grease all points. Remove all wheels and strip and check brakes. Wash down engine and gearbox areas. Refit all brake drums. Start up and check clutch bite point. Confirm bite point high. Finish inspection. Run for a further 10 mins. Oil pressure ok. […]
Our 1960 Jensen 541R has continued to make progress. Various parts have been painted and the wheel tubs are being looked at to see what their shape is like. Paul fitted the springs to the subframe and prepared the engine mounts for paint too.
Paul has been preparing the front suspension and brakes of our 1956 Jensen 541 ready for assembly.
Workshop Manager John has been fitting a Spiyda calibration unit to the tank gauge of our 1956 Jensen 541. This is to match the sender to the gauge.
Tony recently collected the wheels for our 1956 Jensen 541 from Wheelworx and brought them back to the workshop.
Paul has been working on our 1956 Jensen 541. He fabricated a cover to protect the wiring to the fuel pump and checked over the engine. He removed one of the runners from the glass and repaired it before he started assembling the door chrome work and fabricating a bonnet support. Paul then built up […]
New window regulators have been fitted on our 1956 Jensen 541. Before they were fitted though, Paul had to modify the new regulators and the doors to ensure the perfect fit.
A lot of progress has happened with our 1956 Jensen 541. Paul has continued his work and has completed a lot of tasks. Here are his notes: Fit propshaft,check rear axle alignment, fit fuel line at tank,fit n/s door catch captive plate,fit gearbox tunnel, Prep manifolds ready to fit,fit drive shaft,connect pedals to master cylinders,fabricate […]
Both Paul and Lydia have been working on our 1956 Jensen 541. Once Paul had changed over the rear suspension leaf springs to the correct ones, he carried on fitting the door trim. Lydia then made a glove box for our classic Jensen. It’s small in size as it has to fit into the dash […]
As our 1956 Jensen 541 continues to make good progress through its restoration journey here at Bridge Classic Cars, Paul has been assembling the seat runners and drilling the mounting holes for these. The seat belt mounts have been fitted to the gearbox tunnel and the work has begun on fitting the door trim and […]
Paul has continued rebuilding our 1956 Jensen 541. He has modified the clutch and started making the mounts for the seat belts. Paul then went on to fit the wiper motor before finishing fitting the seat belts. He has also started fabricating new seat runner mounts ready to be welded in place.
Paul has continued rebuilding our 1956 Jensen 541. He has: He also made and fitted the brake pipes to the servo, repaired the exhaust manifolds ready for coating, checked and balanced the carb mixture screws, replaced the bulkhead heat shield, made and fitted the king lead, and carried on with the electrics.
The heat shield on our 1956 Jensen 541 has been finished and the throttle pedal has been fitted. The vacuum valve and heater pipes were also fitted. Paul removed the handbrake mounts before painting and refitting them. Paul made a finishing strip for the rear shelf of our 541 to hide some holes where the […]
Lydia recently covered the gearbox tunnel of our 1956 Jensen 541 with sound-deadening material. Paul has also made and fitted the brake pipes from the master cylinder to the main pipe connector. Paul then went on to build up the engine bay ready for the engine and gearbox. He also fabricated the rear brake wheel […]
Chris has applied dtm gloss to various components of our 1956 Jensen 541. While he was doing this, Paul finished wiring the loom into the dashboard and fabricated a gearbox mount. He then went on to fit the floor boards and fuel line before cleaning the gearbox tunnel ready for repair. Once this was done, […]
Our 1956 Jensen 541 has made a lot of progress recently. Paul has finished the dash mounts and has started work on the wiring. After fitting the loom, he began work wiring some of the electrical components into it. The headlining has been fitted on our 541 too. Lydia made it from a cream vinyl […]
Classic car technician Paul has been working on our 1956 Jensen 541. He fitted the heater box and fabricated various parts before fitting the handbrake cable and welding the bracket in place. He then modified the chassis to enable the fitting of the wiring loom.
Classic car technician Paul has manufactured brake pipes for our 1956 Jensen 541. After fitting these to the car, he then fabricated axle support straps ready for them to be painted.
Paul has been working on our 1956 Jensen 541. He made and fitted the fuel tank before fabricating parts for the driver’s side footwell and welding these in place.
Classic car technician Paul has been continuing the process of rebuilding our 1956 Jensen 541. He has fitted several more components as well as fabricated steering box mounts and the pedal box.
Classic car technician Paul has been working on the front suspension of our 1956 Jensen 541. After removing the worn bearings, new parts were fitted. The components that make up the suspension were then checked and cleaned ready to be assembled. Paul then put the front suspension and brakes back together.
Our 1956 Jensen 541 has continued its stay in the Bridge Classic Cars paint shop as classic car technicians Chris, Al, and Mauro have been finishing off the painting of the body and other components. Mauro has been painting various engine bay components black, while Chris spent some time polishing the newly painted body.