Our in-house trim expert Lydia has been busy remaking the rear seat for the 1956 Jensen 541 that we are currently in the process of restoring at Bridge Classic Cars.
Lydia used what was left of the original rear seat as a rough guide to create a specially made template for the classic GT car. Carefully, Lydia could transfer this template onto the chosen leather to begin the process of cutting out the individual pieces that will be joined together, edged and then fitted around the seat base.
The attention to detail that our trim-shop have is what truly sets them apart in their field. Every aspect of the seat is taken into consideration when creating these custom pieces from scratch.
January 13, 2022 12:54 pmPublished by Craig Ranson
Our in-house trim shop at Bridge Classic Cars are well versed with the interiors of the majestic Jensen 541. So, with the fronts of the 1956 Jensen 541 seats complete, it was time for Kath to turn her attention to the back of the other seat.
Using the other completed seat for reference, Kath began by carefully making a template of the back of the seat. Each of the seat buckets was made by hand back in the 1950s so they are slightly different from one to the next, so to ensure the best fit and finish Kath makes each template by hand. Once this was complete, she could begin to transfer the template onto the lining and the hide that would envelop the fibreglass seat.
After this had been carefully glued and set to the backs and bottom of the seat, Kath began to work on the seat base and cushion. Again, every single piece of the seat is handmade by our in-house trim shop so even the cushions are bespoke to this car. Millimetre by millimetre, Kath perfected the fit and shape of the foam and once that was fair and even, she attached it to the seat base. Then, in the matching hide, Kath retrimmed the cushion and seat base ready to put into the seat.
With this complete, both seats are now ready for when the rest of the car is finished and handed over to the trim shop for fitting.
December 15, 2021 8:58 amPublished by Craig Ranson
The restoration technicians at Bridge Classic Cars have been busy working on a couple of jobs on the 1960 Jensen 541S before it goes to The Hangar for its winter storage.
One of the most important jobs to be done was to fit a rearview mirror at the request of the owner. The mirrors for the 541’s did not come as standard, however, because of our history with their restorations, we managed to source a piece for the owners’ peace of mind while driving.
Carefully, the mirror was placed into the door at the right place after dozens of test fits to ensure the part sat properly and also looked right. The detailing on the mirror itself is a beautiful part of its story. With exposed, bright hardware and a simple flat disc but with the base coming to a sharply defined point, it looks completely at home on the 541.
There are a couple of other jobs to have a look at on Peony Red, which will you’ll be able to see about here on the Bridge Classic Cars news page.
December 8, 2021 12:04 pmPublished by Craig Ranson
Brian, our in-house trim expert, has been continuing to work on the rear quarter trims for the 1956 Jensen 541 currently in at Bridge Classic Cars for restoration.
Brian has completely fabricated each of the trim pieces by hand for the 541 using what was left of the originals. Piece by piece, Brian used the original techniques to recreate the trim panels which will then go on to be retrimmed in matching vibrant red leather to the rest of the car.
Each of the pieces has been hand cut and sanded to be a perfect fit when installed into the car. Millimetre by millimetre, Brian removed material after dry fitting. Also, taking into account the foam covering and leather to ensure the best fit and finish possible for this incredible 1950s British sports car.
November 29, 2021 10:20 amPublished by Craig Ranson
A crucial part of classic sportscars is it’s brightwork. An instantly recognisable symbol for elegance and style, chromework is the cornerstone of a finished classic.
So it’s time to send off all the pieces from our 1956 Jensen 541 that is currently undergoing restoration here at Bridge Classic Cars. These pieces will be sent off to a local specialist to be refinished, polished and cured before being bought back to our workshop and stored ready for when the car is in final assembly.
There will be more on this fantastic project here on the Bridge Classic Cars blog soon.
November 10, 2021 3:22 pmPublished by Craig Ranson
This is a perfect example of the level our in-house trim experts at Bridge Classic Cars work to.
The first photo shows what was left of the rear seat of the 1956 Jensen 541. There wasn’t a lot left after years of uncovered storage. But, thankfully our in-house teams could disassemble the old seat to then reverse engineer the piece.
Kath and Brian managed to completely recreate the wooden base piece by piece using the same techniques as the original trimmers. Once the wooden base had been built up and fixed together, it was time to start hand shaping the foam.
The foams of the seats have to be hand faired to make sure it flows perfectly once the covers are made for this particular car. Being able to reference the previous 541 series interiors, our in-house trimmers got the shape of the foams spot on.
Next up for the interior of the 1956 Jensen 541 will be its interior colour choice and the trim team will begin to make its covers.
September 24, 2021 1:20 pmPublished by Craig Ranson
Tom has been working on building up the dashboard for our 1960 Peony Red Jensen 541S. A keen eye for detail and a steady hand is needed to build up dashboards as it is a tricky job.
Brian has been adding wood to the front door to make the capping fit correctly. He’s then covered the door capping and new board for the side panel and added in a seat belt slot. Lastly he added the pipping between the side panel and rear quarter panel and glued it all in place.
Kath has continued on the 1960 Jensen 541S Peony Red headliner by bolting in the screws in the front header rail. She’s then covered the B posts in leather and added 3mm of foam to the rear. Kath has then covered the back parcel shelve in the same headliner leather and then followed it up by fitting the panels along the top of the head liner.
Next up, Kath made a pattern for the rear pocket sections and then glued it in place. She then removed the seat belt to fit the rear quarter panel. She then modified the rear quarter panel to make it fit better. Kath then attached the rear door capping and rear panel as well as fitting the seat belt back in place. She then repeated this process on the driver’s side.
Once everything was covered and fit, Kath could lay the rear seat in place to make sure it all fits. Next up is the sound deadening and carpet.
The owner of our Peony Red custom 1960 Jensen 541S took the decision to get the badges painted in a diamond red as he didn’t like how the silver looked. Here’s the before and after:
Kath has also fit the headliner for our Peony Red Jensen. She begun by attaching the metal rods to the edge of the car and then attaching the leather around the windscreen. The next step was to attach the front header rail and then screw it in place, lining up the holes.
Lydia has been working on the 1960 Lilac Jensen that our director, Gordon, is having restored.
She has perforated the leather which arrived and then made fluted faces for the front squab and base seats with it. Then, she marked out the lines on the back of the leather and onto scrim foam to use as guides. Next up, Lydia could sew in the flute lines to complete the front squab and base flutes. Lydia had to create a seam in the base of the flutes as well as attaching calico to the seams. The seam and calico then get pulled tight on the foam. Lydia’s next challenge was to sew in sidebands onto the front base seat as it wasn’t in the original design. Once confident with the patterns, Lydia could cut them out. She sewed piping down the sidebands before attaching to the sides of one of the fluted base “faces”. Then she piped around the outside of the whole thing and checked to see if the foam would still fit. Lydia then worked out the front squab seat next. She piped the sides of the fluted “face” again. She then lay it on the frame because she had to mark where to trim the sidebands, these had to be adjusted slightly because of the new design.
Lydia then made cuts in the foam for the piping to sit into and to give a good shape. She then glued the piping down into them. She then stapled around the back and the bottom of the frame to hold the front squab in place.
Next up, she marked out the leather for the back pieces for one of the front base seats that she started on before. She then clipped them around the piping of the “face” to check the fit before sewing on.
Below you can see the original foam for the seats. Lydia took this off as the old wadding that was falling apart. She then covered the front and sides of the original foam in new scrim foam. The back has a wooden and calico frame attach to it so she didn’t need to put any on there.
Lydia then moved one to making the second front base seat. She did this in the same way as the other one. She made a fluted face with a seam in the middle, then piped the sides, attached the sidebands and piped around all that. Then she marked out the notches to match the back pieces on.
Matt has been working to repair the fibreglass side panels by applying glass matt repair. Once repaired, the wings, panels and sills can be prepped for primer. They also need to be shaped up after each stage of filler.
Lydia has continued to make the base of the seats on the Jensen. She has marked out the leather and foam with flute lines as a guide for sewing. She has then sewn the flute lines and attached them to the foam. The fluted are now faces finished. Next up, Lydia is set to work out the middle section as this needs to be altered from the original. She began by making a paper pattern on the new middle shape and making it longer and wider. Lydia then sewed the seams across the middle of the fluted faces and made paper patterns for the top sides to attach to the fluted faces. Then she cut leather versions out from the pattern as well as cutting out the middle section using the new middle section pattern she made.
Lydia then piped the sides of the middle section and sewed the fluted faces to this. She followed by piped the other sides of the fluted faces and attached the top side pieces. Next up Lydia marked out and cut out all the pieces for the skirt and sides. She then measured, marked out and cut out strips of calico and sewed all the pieces together for the sides and skirt. She then sewed a strip of calico to the curved piece and sewed calico to the inside seams of the faces. This helps when fitting on the foam. Then Lydia clipped the skirt and sides piece to the main face piece to check the fit.
Lydia has continued to make the rear squab by cutting strips of leather for piping, clipping the pieces together for the sides and bottom and then sewing them together. She used the piping she’d made before and sewed them around the outside of the face. Lydian then sewed the sides and skirt onto it to finish.
Our Peony Red Jensen has had its new chrome applied however we’d found that the rear window chrome wasn’t fitting properly so we’ve made an adjustment to allow the chrome to fit. This will be painted before fitting the chrome.
Ady has taken apart the lilac 1960 Jensen’s rocker shaft to be cleaned out and rebuilt to ensure it works as it should.
Brian has been gluing foam onto the front face of the rear quarter seat panels. He then stapled the cover to the top of the wood and glued the cover down over the lower mill board section. Once the rear quarter panel of the seat was finished, he could then get started on the others by following the same process. The next step was to glue the front flap to the seat base and add foam and wadding to the inside and outside of seat tub. By pulling the cover around the tub and gluing the edges, the cover can then sit taught to the seat, giving it a fitted and tight finish. The excess leather is then trimmed and the seat tub is finished.
Lydia has also been working on the lilac Jensen by cleaning up the metal frame for the front base seat and then covering the front of it in calico and wrapping it around the frame. She then drew out the flute line patterns for the front squab and the front base seats. Jensen’s don’t usually have fluting around the front squab and front base of the seats however this is something Gordon has requested. Lydia then cut out the leather for covering one of the front seat tubes. Then she clipped the front to the back for dewing and then she sewed all the pieces together.
Our 1957 Jensen 541R/S is having some final adjustments to its engine and mechanics. We’ve just fitted heat protection to our plug leads, made a bracket to secure the alternator, made a gear leaver and re-bled the clutch and breaks.
Paul has fit the heat shield into the engine as well as the front grill and badge into our 1960 Peony Red Jensen 541S. Every day our Peony Red is starting to resemble a real car more and more as it makes exciting developments daily.
Our Jensen 541R restoration project, currently owned by our director, Gordon, is currently getting new seats made by our trim shop. Most recently the tubs have been stripped to be recovered. All the old rails have been removed and old patterns have been measured up next to the tubs to see if they fit or if the designs need to be modified. Parts were then marked out in new white leather to cover the seats, including the seat skirts, side panels, and front section of the seat. Piping along the edge has been made and all the parts have been laid down over the tub.
Recovering the rear side panels and rear side window surrounds included cutting out dark blue leather to cover the wood and glueing them to the front of the wood followed by wrapping around the underneath, trimming to shape and glueing down.
Making the new sideboards on the front squab seats for the Jensen included sewing up the corners first to fit over metal bars, stapling them onto the seat around the back, gluing the front of each sideband onto the foam, trimming away the excess leather and then the process is repeated for the other squab.
Ady has almost completed fitting the engine back together after its full re-build, part of which was done here and part of which was done at Scholar.
The engine was originally stripped down and inspected for issues when Ady found that the engine needed to be re-bored to suit new pistons. The crankshaft was also reground and new bearings were fitted. Ady also fitted new oil pumps, rear seal conversion on the rear of crankshaft, new core plugs, new timing chain and new camshaft followers. The cylinder head is currently at Coltec, having an unleaded conversion and a reface.
Lydia has started on remaking the headlining on the lilac Jensen project. She first cleaned up all the metal poles that go into the loops across the headline and then inserted the poles inside the loops.
Lydia has also been working on the front seat squab. She began by marking it up so she would know how the pieces go back together, beginning by taking the back of first and then the front covers and adding in 3mm of foam. She then glued in some calico onto the back board to strengthen it when sewing. Lydia then made and added piping to go around the back board and covered the front of the backboard with new white leather. She then glued and sewed the piping in place. She then started making the pocket by drawing around an the original one onto the new leather, sewed the elastic in the top and tacked the folds in place at the bottom. Lydia then folded the edges under and glued the pocked onto the backboard.
Brian has also been working on this Jensen alongside Lydia and has bade the rear seat centre section of of the new leather. He begun by marking out the fabric, adding in extra foam and gluing the cover over the centre, pulling tight the leather over the sides. He’s also re-glued the foam back in place for the front seat squab which was done after he removed the old foam. Brian then made the new wood section for the bottom of the seat frame and added new foam to the side sections. New foam has been added to the middle section for the back of the squab.
Our 1957 Jensen 541 R(S) is currently being worked through its snag list, which is essentially a list compiled of areas that need to be checked and tweaked before its finished.
John is going through all the electrics to check that everything is live and works, and modifying wiring as he goes. He is also readjusting the bonnet lift lever as traditionally it would sit a little too close to the throttle peddle.
Kath is modifying the boot lid trim as the rubber and material is causing some irritation against the metal sills. Kath is currently taking the material off the metal to modify.
Scott is altering the bonnet pin so that the screw fits in tighter as the hole is currently slightly too small as the screw is getting caught mid way.
Due to the V8 Corvette engine that was fitted in Boston in the 1960’s, the owner of this Jensen has decided to have his own personalised model tag fitted to this Jensen that describes it as a 541 R S as it has features of both models.
Brian has been working on the door cappings for our 1960 Peony Red Jensen 541S. He began by fitting metal brackets to the rear door capping and then glueing in the wadding. Brian then glued the leather cover to the door capping and turned the leather over onto the back to neaten up the corners and pull taught the material.
Paul and Ady have recently fit the engine into the Jensen which is arguably one of the key milestones in a restoration. With this now in place, engine refurbishments and adjustments can be made to ensure its up and running.
The assisted power steering pump has also been prepared and fitted into our Jensen.
The bonnet, boot and internal components have been painted for our 1960 Jensen 541S. The parts sat in primer and a base coat before having their iconic Peony Red paint applied. The internal parts and engine block have been painted black to keep them uniform with the rest of the internal elements.
Paul has been working on the mechanical elements for our Jensen, which has included fitting the rear section boot floor, new hand brake cables, and re-manufactured the bolts on the rear axle half shaft.
Ady has been working on refurbishing the engine by attaching a new rear seal conversion and replacing the bolts that hold it in and fitting a new cylinder head with new valves spring and valve guides. The engine has also been rebored to take new pistons, the crankshaft has been reground and new bearings fitted. A new timing chain, cam followers and gaskets have also been fitted.
Ady and Paul are have also been working on fitting the re-conditioned gear box to the engine.
We’ve also fitted the rear lights this week, ready to be wired in.
Some of you may remember we mentioned our busy Jensen workshop last year, and it hasn’t slowed down in 2021. We’ve become the Jensen Specialists of the UK with a constant set of Jensen 541R and 541S projects passing through our doors on a regular basis. With projects ranging from full nut and bolt restorations to small fixes and services, we’ve been inundated with Jensen’s, and we love it!
2020 saw 8 Jensen’s in at the same time, which led to this amazing shot of them all lined up. Our technicians are now well versed in Jensen mechanics, electrics and bodywork as we’ve still got 6 of them in the workshop plus another stored at Bentwaters waiting to find a new home.
With only 193 Jensen 541R’s ever made and 127 541S’s made, and even fewer still on the road, we’ve had a large quantity of them in the workshop.
Tom has been working hard to finish the wiring looms on our silver 1959 541R Jensen. He’s linked the main loom to the dash loom and connected up the front loom.
February 17, 2021 10:40 amPublished by Craig Ranson
Gordon’s (soon to be) Lilac Jensen 541R is currently being prepped for paint. Trevor is smoothing out any bumps and cracks as well as applying spray on primer and filler before the first layers of paint is applied.
Brian from our trim shop has been working on creating more interior fittings for our 1960 Peony Red Jensen 541S. The first steps in creating new door panels were to remove the old metal from the door panel board and make new panels from hardboard. The metal has been cut out and riveted, ready to be put in place. Brian then glued some foam to the door panel, cut out new leather and glued the sewn door panel to the leather panel. Once the parts were fixed together, Brian then turned the edges over. The next step was to then cut out the leather for the infill panel and glue that to the door panel.
A new armrest has also been fitted to the door panel. Brian removed the old cover from the armrest and made a new one, including new foam and a new pocket. Fresh piping has been fitted to the top edge of the pocket and foam support added. Chrome has then been added to the armrest trim.
Chris has removed the door skins from the door frames ready to have the paint taken off sandblasted. This is to combat the corrosion found inside the doors. Once this is completed, epoxy primer is applied inside and out. The bonnet and boot have been lined up and rubbed down as well. Holes have been marked out on the boot and are ready to re-drill.
James has removed both Aluminium door skins from the steel frames to work on the corrosion too. We will be using modern materials to avoid corrision occurring in the future rather than the original strips of canvas fabric to act as a barrier.
Here you can see the conditions of the door panels which are showing serious signs of corrosion and rust damage, including a series of holes appearing along the edge.
January 13, 2021 10:58 amPublished by Craig Ranson
Our stunning 1960 Black Jensen 541R is on its final leg of its restoration journey and will soon be returned back to its owner. The recent additions include the oil filter which has recently been re-fitted, the start motor was installed along with a new exhaust. All the components are currently being put back into the car before it has its final paint correction and can then be road tested.
A large part of the final tweaks in a restoration project is reassembling all of the elements after parts have been fitted, which is usually the last stage before the road test.
January 12, 2021 10:58 amPublished by Craig Ranson
Our 1960 Peony red Jensen 541S is making good progress in the workshop. Here are the latest developments.
Fabrication Bay
Our technician Chris has been working on the Jensen body in the fabrication bay. He’s been ‘gapping’ the doors so they look and fit the same around the sides. He’s also cut and ground both sides, added fibreglass to the bonnet to close the gap up and made a boot catch plate. Finally, Chris has marked the holes and tapping them up to make sure all the bolts fitted.
Trim Shop
Brian has been making a new door panel board from hardboard in the trim shop. This has been done by removing the armrest from the pocket section, removing the metal trim and old cover from the armrest and then making a new pattern for the cover.
Once a pattern has been made, Brian can cut it out from leather, sew on the new cover and fit it to the armrest by glueing and stapling it in place. Brian has also added metal trim to the armrest and cut leather out to make a pocket section. This was then glued in place.
The edges have been turned around to neaten the cover and new piping has been sewn in. Brian then needed to glue the inner metal to the foam, and fit the metal in place. The next step was to then glue the rest of the foam to the inner side of the pocket and fit the armrest to the pocket section. Once fitted, the armrest has been secured with screws and riveting support bar to the back.
Kath has also been working on the Jensen. She’s taken off the old cover from the dashboard and removed the old glue as well, ready to the rub down the front and back in preparation for new material.
Once cleaned down, Kath can mark out the new material and glue both surfaces to stick the material in place. To neaten it up, the material is turned over the edges and the dash holes are trimmed around so that the new cover sits comfortably. Once both sides were done and had followed the same process, Kath then glued along where the two pieces of material meet.
The dash top also needed to be refurbished. For this, Kath removed the two old covers and cut out new material ready to cover the dash top element. Once the material had been marked around the top, it could then be glued along one edge, the material turned over and the corners neatened up.
Lydia has also been working on the Peony Red Jensen interior. She’s been focusing on rear squab by measuring out all the leather, assembling the pieces together and sewing it all up. Lydia then prepared for the fitting of the cover on to the foam and board. She marked out new plywood to replace old worn out original. The next step was to then add wadding to the original foam so it maintains a nice shape. After all this was done, it was time to fit the cover over the squab.
It goes without saying, 2020 has been tough for everyone but there have been some positives! Bridge Classic Cars turned 16, we welcomed in more unique and interesting cars, expanded the team and took new ventures.
2020’s Winners
This year we introduced our competitions back in May. With an uncertain year ahead of us, we wanted to provide some excitement to our followers, and what better way than to offer the chance of winning a car for less than £20! It wasn’t easy at first, but now with over 21 winners and up to 4 competition cars running at the same time, we’re doing better than ever. So far we’ve given away £561,197.00 worth of classic cars!
This week we’re delivering our latest winning cars, our 1974 VW Beetle that was won by Colin Knight and our 1995 Jaguar XJ6 who was won by Nick Nicola just before Christmas! We’re being careful to make the delivery as safe as possible, complying with tier 4 guidelines but we can’t wait to see Colin and Nick’s reactions!
1967 Jaguar E-Type Series 1 Race Car Replica Completion
Its been a long restoration, but we were delighted to announce the completion of our very own project, our 1967 Jaguar E-Type Series 1 Race Car Replica. Its come a long way from the decrepit shell we started with in 2017. Every detail, right down to the colour has been custom made and designed. This truly is a Bridge Classic Car. You can see it’s story here.
The Year Of The Jensen
We love every and any classic car and are in turn, we’re equipped to fix and restore any classic too, but 2020 for us was the year of the Jensen. We’ve had eight 541R/541S’s in this year, some of which are still with us being completed. With only 193 Jensen 541R’s and 127 541S’s ever made worldwide, to have so many in at all really is outstanding, let alone all at the same time.
The 541R models were manufactured between 1957 and 1960 when they were later replaced by the 541S that ran from 1960 to 1962. Whilst each car is incredibly unique with its story and bespoke restoration, they are also very similar, and as you can imagine, with 8 very similar cars in at the same time, it took a while to get our heads around which was which when referring to them.
Expanding the team
2020 saw the birth of the Trim Shop. Whilst we’d had individual trim specialists working with us before, we were yet to dedicate a department to it! Last year saw the creation of the Trim Shop, giving the speciality its own workshop and team which continued to grow throughout the year. Originally just Kath and Brian, we have welcomed a new face to the team recently. Lydia has now joined us and is another much-valued member of the trim shop. Having our own trim department allows us to continue keeping all our restorations under one roof, limiting the outsourcing as much as we can.
We’ve also had Ellie join this year, adding to the marketing department. Previously we had just Freddie, and briefly Charlotte doing our marketing, but as the company started to grow, we found the need to take on another set of hands for our marketing and visuals.
One of a kind – Chevron B20
We’ve had some very unique cars in this year, including this original 1972 Chevron B20. Its seen top racing drivers, international races and a big crash in its lifetime and nowWe’re selling this on behalf of the owner but in the meantime, we’re enjoying housing this incredible special car. You can find out more about its history on our blogs.
Introduction of editorial shoots
The latter part of this year saw us start shooting some of our cars in a more editorial and creative style. Whilst we’ve always organised high-quality shoots of all our competition and for sale cars, we decided to add models to some of the shoots to make them a bit different.
Now we have both Freddie and Ellie on shoots, it means we can also get behind the scene insights into our shoots.
Bespoke restorations; A tribute
Another interesting and heartfelt restoration this year was our 1972 Jaguar E-Type Series 3 that we restored. In memory of their late uncle, the owner paid to have a commemorative plaque fitted by the handbrake. We also embedded one of their Uncle’s favourite cufflinks above it as well. As we always say, each restoration is special and every car carries its own stories, but this one was particularly special.
Car Show 2020
Last January, we had our open morning car show that proved to be incredibly popular. After having to cancel our 2021 January open morning show, we hope to organise one for later this year.
The grey 1957 Jensen 541R has had lots of small details added whilst in the trim shop such as the new carpets being measured out, glued in, the edge bound and fitted into place. A hole for the gear lever has been made as well as a gaiter to fit around the gear stick. The gaiter has then been sewn onto the main tunnel section.
Others fittings include the sills that have be bound and fitted, the rear matt has been made, and the boot has been marked out, bound and fitted.
Sound deadening has been applied to behind the pedals underneath the carpet.
The seat belt holes have been made and accounted for with the new carpet as well.
The final step on laying the carpets is to attach fasteners and studs to the flood panels and material to allow the carpet to stay fixed down.
December 14, 2020 11:36 amPublished by Craig Ranson
Our 1960 Black Jensen 541R has had its new boot door trim fitted by our talented trim shop team!
As ever, the process to get this boot trim fitted included careful measuring out of the material, binding the edges and glueing into place. This is all done by hand, making each installation bespoke.
The Jensen has also received new bolts for its bumper as the old components were not fitted nor attached as they should be. The easier resolution to this problem was to replace the fixtures to allow the bump to it tighter to the body.
December 14, 2020 9:22 amPublished by Craig Ranson
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