Jensen bodywork

2020 In Reflection

It goes without saying, 2020 has been tough for everyone but there have been some positives! Bridge Classic Cars turned 16, we welcomed in more

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Gold Jensen Ready To Go

Our beautiful Gold and Burgundy 1962 Jensen 541S is now finished and will return back to its owner this weekend. We’re delighted at how shiny

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Jensen Assembly

Our Peony Red 1960 Jensen 541S is getting closer and closer to evolving into a beautiful Peony Red classic. Before it can be painted, our

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On The Home Straight

Our 1958 541R Navy Jensen is almost ready to leave again. We’re currently waiting for the wheel to come back after being cleaned as its

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Workshop Walkaround

Grey Jensen gets furnished Our trim team has been fitting the rear centre section in place, cutting out sound deadening and glueing it to bodywork

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The Mystery Stopper

Some drama in the engine workshop! All was seemingly well with the engine re-build however, unbeknown to us, the dipstick tube had previously broken off

Read More »

The Jensen Has Power

The Jensen 541S has recently returned from Holland where it was visiting some power steering conversion specialists. Now back in the UK with the correct

Read More »

Jensen 541S Returns Home

We’ve had to say goodbye to our lovely Jensen 541S as it returns to it’s owner. Our skilled technicians are incredibly familiar with Jensen vehicles

Read More »

Carburettor Corrections

Our 1958 Navy Jensen 541R has recently been up and running however we noticed that there was a petrol leak in the float of the carburettor as well as a leak in the clutch pipe. Once these elements have been repaired, we can take this Jensen out onto the road to see how it drives. This beautiful Jensen will soon be up for sale so keep your eyes peeled!

Last week Darren focused on polishing and correcting the body panels of the Jensen, ensuring that the finishing paintwork is perfect.

James has been welding the underside of the Jensen, fixing a hole in the exhaust. This has been done by making and welding a seal over the hole.

Grey Jensen’s Re-alignment

Our 1957 Grey Jensen is progressing well in its restoration journey with the majority of its interior trim fitted. It still needs its windscreen and Perspex back windows fitted as well as the door panel trims but the current job in hand is to re-align the doors.

We noticed the inner panels of the door were not sitting correctly so decided to investigate and found that some of the elements need refurbishing.

Black Jensen’s Final Tweaks

Our stunning 1960 Black Jensen 541R is on its final leg of its restoration journey and will soon be returned back to its owner. The recent additions include the oil filter which has recently been re-fitted, the start motor was installed along with a new exhaust. All the components are currently being put back into the car before it has its final paint correction and can then be road tested.

A large part of the final tweaks in a restoration project is reassembling all of the elements after parts have been fitted, which is usually the last stage before the road test.

Peony Red Jensen Developments

Our 1960 Peony red Jensen 541S is making good progress in the workshop. Here are the latest developments.

Fabrication Bay

Our technician Chris has been working on the Jensen body in the fabrication bay. He’s been ‘gapping’ the doors so they look and fit the same around the sides. He’s also cut and ground both sides, added fibreglass to the bonnet to close the gap up and made a boot catch plate. Finally, Chris has marked the holes and tapping them up to make sure all the bolts fitted.

Trim Shop

Brian has been making a new door panel board from hardboard in the trim shop. This has been done by removing the armrest from the pocket section, removing the metal trim and old cover from the armrest and then making a new pattern for the cover.

Once a pattern has been made, Brian can cut it out from leather, sew on the new cover and fit it to the armrest by glueing and stapling it in place. Brian has also added metal trim to the armrest and cut leather out to make a pocket section. This was then glued in place.

The edges have been turned around to neaten the cover and new piping has been sewn in. Brian then needed to glue the inner metal to the foam, and fit the metal in place. The next step was to then glue the rest of the foam to the inner side of the pocket and fit the armrest to the pocket section. Once fitted, the armrest has been secured with screws and riveting support bar to the back.

Kath has also been working on the Jensen. She’s taken off the old cover from the dashboard and removed the old glue as well, ready to the rub down the front and back in preparation for new material.

Once cleaned down, Kath can mark out the new material and glue both surfaces to stick the material in place. To neaten it up, the material is turned over the edges and the dash holes are trimmed around so that the new cover sits comfortably. Once both sides were done and had followed the same process, Kath then glued along where the two pieces of material meet.

The dash top also needed to be refurbished. For this, Kath removed the two old covers and cut out new material ready to cover the dash top element. Once the material had been marked around the top, it could then be glued along one edge, the material turned over and the corners neatened up.

Lydia has also been working on the Peony Red Jensen interior. She’s been focusing on rear squab by measuring out all the leather, assembling the pieces together and sewing it all up. Lydia then prepared for the fitting of the cover on to the foam and board. She marked out new plywood to replace old worn out original. The next step was to then add wadding to the original foam so it maintains a nice shape. After all this was done, it was time to fit the cover over the squab.

Suspension Building For The Jensen

Our 1958 Jensen 541R is currently having its suspension fixed and rear suspension bolts replaced as the previous bolts had no locking facilities, meaning they could come loose.

The rear axel straps also need to be fitted but these will be made in our workshop first and then added. We like to make our own elements for the cars as much as we can to make sure the parts fit perfectly onto each vehicle. This ensures that every classic goes away with parts especially made for them.

2020 In Reflection

It goes without saying, 2020 has been tough for everyone but there have been some positives! Bridge Classic Cars turned 16, we welcomed in more unique and interesting cars, expanded the team and took new ventures.

2020’s Winners

This year we introduced our competitions back in May. With an uncertain year ahead of us, we wanted to provide some excitement to our followers, and what better way than to offer the chance of winning a car for less than £20! It wasn’t easy at first, but now with over 21 winners and up to 4 competition cars running at the same time, we’re doing better than ever. So far we’ve given away £561,197.00 worth of classic cars!

This week we’re delivering our latest winning cars, our 1974 VW Beetle that was won by Colin Knight and our 1995 Jaguar XJ6 who was won by Nick Nicola just before Christmas! We’re being careful to make the delivery as safe as possible, complying with tier 4 guidelines but we can’t wait to see Colin and Nick’s reactions!

1967 Jaguar E-Type Series 1 Race Car Replica Completion

Its been a long restoration, but we were delighted to announce the completion of our very own project, our 1967 Jaguar E-Type Series 1 Race Car Replica. Its come a long way from the decrepit shell we started with in 2017. Every detail, right down to the colour has been custom made and designed. This truly is a Bridge Classic Car. You can see it’s story here.

The Year Of The Jensen

We love every and any classic car and are in turn, we’re equipped to fix and restore any classic too, but 2020 for us was the year of the Jensen. We’ve had eight 541R/541S’s in this year, some of which are still with us being completed. With only 193 Jensen 541R’s and 127 541S’s ever made worldwide, to have so many in at all really is outstanding, let alone all at the same time.

The 541R models were manufactured between 1957 and 1960 when they were later replaced by the 541S that ran from 1960 to 1962. Whilst each car is incredibly unique with its story and bespoke restoration, they are also very similar, and as you can imagine, with 8 very similar cars in at the same time, it took a while to get our heads around which was which when referring to them.

Expanding the team

2020 saw the birth of the Trim Shop. Whilst we’d had individual trim specialists working with us before, we were yet to dedicate a department to it! Last year saw the creation of the Trim Shop, giving the speciality its own workshop and team which continued to grow throughout the year. Originally just Kath and Brian, we have welcomed a new face to the team recently. Lydia has now joined us and is another much-valued member of the trim shop. Having our own trim department allows us to continue keeping all our restorations under one roof, limiting the outsourcing as much as we can.

We’ve also had Ellie join this year, adding to the marketing department. Previously we had just Freddie, and briefly Charlotte doing our marketing, but as the company started to grow, we found the need to take on another set of hands for our marketing and visuals.

One of a kind – Chevron B20

We’ve had some very unique cars in this year, including this original 1972 Chevron B20. Its seen top racing drivers, international races and a big crash in its lifetime and nowWe’re selling this on behalf of the owner but in the meantime, we’re enjoying housing this incredible special car. You can find out more about its history on our blogs.

Introduction of editorial shoots

The latter part of this year saw us start shooting some of our cars in a more editorial and creative style. Whilst we’ve always organised high-quality shoots of all our competition and for sale cars, we decided to add models to some of the shoots to make them a bit different.

Now we have both Freddie and Ellie on shoots, it means we can also get behind the scene insights into our shoots.

Bespoke restorations; A tribute

Another interesting and heartfelt restoration this year was our 1972 Jaguar E-Type Series 3 that we restored. In memory of their late uncle, the owner paid to have a commemorative plaque fitted by the handbrake. We also embedded one of their Uncle’s favourite cufflinks above it as well. As we always say, each restoration is special and every car carries its own stories, but this one was particularly special.

Car Show 2020

Last January, we had our open morning car show that proved to be incredibly popular. After having to cancel our 2021 January open morning show, we hope to organise one for later this year.

Peony Red Jensen Update

We’ve taken apart the old rear quarter panels on our 1960 Peony Red Jensen 541s, ready to make new ones. This is done by cutting out new mill board panels, cutting out new plywood panels, fitting new plywood panel to original top wood, glueing & stapling mill board panel to plywood panel, riveting brackets to edge of the panel, adding foam padding to cover panel and then glueing & stapling the leather cover to the panel.

A newly fabricated bonnet has been fitted too.

Jensen glove box door in mushroom interior has been made by Brian in the trim shop. This involved removing old vinyl, cutting new vinyl, sticking it onto the door, trimming around the edge.

The dash has also been renovated. Brian has removed the old cover, sanded it down to remove the old glue and leather, mark out the new material, and glue up the parts. Once the glue had dried it was stretched and the ends trimmed.

Suspension Concluded On The Navy Jensen

The front suspension is back together on our 1958 Jensen 541R. The modifications have concluded with the brake flex pipe has been relocated to avoid touching the wheel.

The suspension spring strength had to be reduced to allow work to be done on it to ensure the component wasn’t under too much pressure.

Black Jensen’s Clutch Retouch

The clutch pedal had worn where the clevis pin goes through which allowed for too much movement on the pedal, so the clutch was not releasing as it should.

The remedy was to weld up the elongated slot and re-drill it to the correct size, unfortunately, the whole pedal box had to be removed to do this operation.

The next step is to test the clutch and check its ready to hit the road again!

Gold Jensen Ready To Go

Our beautiful Gold and Burgundy 1962 Jensen 541S is now finished and will return back to its owner this weekend. We’re delighted at how shiny and new this Jensen looks again!

Our Jensen empire, once standing at a grand total of 8 is now beginning to decrease again.

Black Jensen’s Up And Running Again

The Black 1960 Jensen 541R is now up and running for the first time. Our workshop manager, John, took it out for a quick spin to see how it runs and determine what needs to happen next.

After taking it for a spin, all that’s left now is to fine tune the clutch, set up the carburettors and ensure the coolant flows well. This beautiful Jensen is nearly completed and we’re all very excited to see it finished and on the road.

Jensen Assembly

Our Peony Red 1960 Jensen 541S is getting closer and closer to evolving into a beautiful Peony Red classic. Before it can be painted, our workshop technicians Paul and Scott are assembling and fitting the parts before its sent back to the Fabrication bay for it to be properly fitted.

Once the fabrication bay has finished with the body work, it’ll be placed in the capable hands of our paint shop pro, Darren, who will begin the paint and prep process.

Here’s a reminder of the colours we’ve chosen for our Peony Red Jensen. It’s going to be dual-toned, with a grey roof and peony red body. These are the colours requested by the client.

On The Home Straight

Our 1958 541R Navy Jensen is almost ready to leave again. We’re currently waiting for the wheel to come back after being cleaned as its currently sitting in overspray. We also have a few paint corrections to finish and polish as well as road testing it.

We’ve serviced it for some general faults too which we are waiting on approval or dismissal from the customer. These are faults we’ve found that don’t need immediate attention but could be corrected with a service.

Workshop Walkaround

Grey Jensen gets furnished

Our trim team has been fitting the rear centre section in place, cutting out sound deadening and glueing it to bodywork behind where seats go.

The rear squab section has also been fitted in place, the carpet has been cut to be placed in front of the rear seat base, the rear seat section has been fitted in place, and the leather has been glued to the seat subframes.

Sound deadening has been installed in the rear footwell & tunnel sides, passenger side, passenger side bulkhead, and the front footwells.

The door frames are also undergoing some modifications so that the window glass sits more comfortably. The doors will need to be taken apart and re-welded back together.

Peony Red Jensen

Our Peony Red 1960 Jensen 541s has had new door catch fixing plates installed. Our technicians have also made a cover to go over them to stop them from falling down into the sills of the car. They have then been welded into position.

TR6

The Triumph TR6 is on the road to recovery with the final tweaks being done. The engine levels have been checked as have the gearbox and rear axels. This stage is mostly a pre-drive service to make sure everything is in the right place and ready for the car to be driven for the first time. The battery holder needs to be installed and the engine to be tuned. Once these last details are done we can turn it on and see how it drives and address any teething problems that may arise.

Amphicar

The Amphicar is currently going through another in-depth stage of troubleshooting the electrics. Much like the TR6, our technicians’ are applying the final checks in preparation for starting the car up for the first time.

Peugeot 504

The Peugeot 504 is almost finished! The exhaust and break lines have been installed as well as the seat belts which have been added by our technician Scott.

Black Jensen

The black 1960 Jensen 541R has come out of paintwork recently to address the corrections made. All the chrome has now been re-installed so it’s looking shiny and new!

1984 Lada 1200

Our Lada is one of our most recent patients. We diagnosed it with rusting sills and floor, which is being addressed and corrected by one of our fabricators, Ant. These refurbishments are done through a series of stages that include welding and applying filler to resolve the ageing. Think of it like getting a dermatological facial!

1973 Jaguar E-Type Series 3 V12

Our blue jaguar e-type is awaiting its chrome bumper and new steering rack to be fitted. The sun roof has also been fixed. This included taking apart the faulty switch and cleaning the components and then insulating the terminal. Once fitted back together, the sun roof was back to working perfectly again.

Gold Jensen

Our gold and red 1962 Jensen 541S has had its oil changed and water purged from the engine by our engine specialist, Ady.

Austin 7 Nippy

Ady is also working on the Austin 7 Nippy engine which is currently at COLTEC to be assessed.

Nissan 300ZX

The exhaust has been reinstalled into our Nissan as well as the link pipe between the two exhaust manifolds.

Black Jensen bits and bobs

Many of the jobs that are done on our cars seem like very small insignificant elements but if you look at the bigger picture, every single detail is just as important as the larger parts.

The black 1960 Jensen 541R has recently had its spare wheel carrier lowering mechanism altered. The original it came in with didn’t function properly so we’ve lengthened the mechanism in the workshop today.

We have also replaced the fixing bolts on rear bumpers which had become faulty due to damage. We’ve welded in new bolts carefully, making sure we don’t damage the chrome and paint inside.

The Mystery Stopper

Some drama in the engine workshop! All was seemingly well with the engine re-build however, unbeknown to us, the dipstick tube had previously broken off inside the cylinder block. If Ady’s keen eyes hadn’t noticed, this would have led to a total engine strip and rebuild in the workshop later down the line!

Luckily he noticed and managed to remove it before it did too much damage. A new one has now been fitted.

The Peony Red Jensen 541S has had its engine refurbished by our engine specialist. A new steel tube has been installed as well as a distributor, water pump and oil filter housing.

Reconditioned Cylinder Heads For The Gold Jensen

Our 1962 Gold and Burgundy Jensen 541S has had its cylinder head reconditioned after multiple cracks were discovered that was causing water and oil to mix.

The cylinder was removed and sent off for a pressure test at Coltec where the cracks were discovered. The cylinder head was then unleaded and replaced.

The Jensen Has Power

The Jensen 541S has recently returned from Holland where it was visiting some power steering conversion specialists.

Now back in the UK with the correct parts, the Jensen is ready to have its power steering installed by John and Tamas.

Due to the age of the car, it never originally had power steering. This new modification will make the Jensen an even more luxurious drive with easier steering.

Jensen 541S Returns Home

We’ve had to say goodbye to our lovely Jensen 541S as it returns to it’s owner. Our skilled technicians are incredibly familiar with Jensen vehicles and we have become one of the most trusted Jensen specialists in the UK.

This 541S was brought in to us to repair the front bonnet, relocate the front bonnet latches and to replace the front bonnet grilles. Finally the vehicle was MOT’d before trusting our good friends at Russell’s Transport to transport the vehicle home. Please note, the vehicle was transported before the latest government advice to avoid all non-essential travel. We have since closed our workshops for the safety and health of both our staff and customers.

1957 Jensen Door Hinge Fabrication

Dave has been working on our wonderful 1957 Jensen 541R. He’s had to convert the door hinges to allow the doors to correctly fit.

To do this Dave has cut out the old door plate and fabricated a new door plate, using our 1960 Jensen door as reference to match it perfectly.

He’s then had to modify the ‘A Post’ on our Jensen to sit 4 inches further forwards towards the front of the vehicle.

In order for Dave to check the fitment on the vehicle, the new hinges have been temporarily tacked together with a mild copper. This is strong enough to take the weight of the door during the test fitting process, yet also easy to remove when we undertake the final welding.

Only once we have the perfect fitment will Dave fully weld up the door hinges and get the panels ready for painting.