Our oldest Jensen, the 1957 541R has had some issues with its left side front passenger door. We’ve been working to modify it to allow it to sit more comfortbly in line with the rest of the body. With the alignment sorted, we also needed to address the ill fitting door car before it could be dressed.
One of our engineers has worked on making the inside of the door frame deeper so that the door car could fit inside.
Our 1961 541S Jensen was having issues with over-heating, but luckily, our classic car technician Paul, put his mind to investigating the issue. He found that the wax seal in the thermostat had gotten stuck. To address this he applied a freeing agent that was left overnight so that he could ‘un-stick’ the seal the next day.
The thermostat opens to allow the engine coolant to flow through when it heats up, allowing for the cyclical movement up to the radiator, down through the radiator and round to the thermostat again. With the wax-seal seized closed, hot coolant couldn’t run through the engine, meaning it was overheating.
The thermostat works by regulating the engine temperature. As coolant flows around the engine, it collects excess heat. On leaving the engine, it travels to the radiator, where that excess heat is removed. It then makes a few more stops along its way through the cooling system and finishes back in the engine.
We’re delighted to announce that after being smoothed and polished, our beautiful Peony Red Jensen has entered the trim shop.
Chris spent yesterday smoothing and polishing the body so that the paint looks smooth and perfect. We’re loving the richness of the red contrasting with the soft grey roof.
This 1960 541S Jensen is now sat in our trim shop ready to start its interior restoration journey.
The black Jensen has had a series of road tests, edging it closer and closer to being completed. We’re working our way through what John likes to call the ‘snag list’ which is ultimately a list of any teething issues that are highlighted in being driven. On the list is aligning the steering wheel, modifying the rear heater fan and heater motor.
Our 1960 Jensen 541R is currently in the final, final stages. It is currently sat in the paint shop for some minor corrections as we believe that perfection is the only option when it comes to our restorations.
On its road test, our Jensen performed well and only showed small teething issues but otherwise its ready to go!
The Grey Jensen is having some small alterations made to its doors. Currently, as they sit, the doors are slightly too wide to fit into the B-post, so we have managed to make some subtle alterations to the door and the aluminium trim to allow the door itself to fit more comfortably into the body.
The restoration to the Peony Red Jensen’s doors continues. James is working on correcting the corrosion damage by welding and fabricating new parts to replace the corroded elements. Both doors are bespoke and custom to the car, so James, one of our classic car specialists, is having to make all his adjustments bespoke and unique to the car.
You can see the process here:
Our lovely Grey 1967 541R Jensen has had some alterations done to the doors. We have cut the lip of the nearside and outer-side doors so that the door cards will fit. We’ve then re-welded and re-fitted the outer-side door chrome and made sure the door closes and opens, and the windows slide up and down.
Our Peony Red Jensen has been masked and primed and is now ready for paint.
Gordon’s (soon to be) Lilac Jensen 541R is currently being prepped for paint. Trevor is smoothing out any bumps and cracks as well as applying spray on primer and filler before the first layers of paint is applied.
Joerg Huesken, the owner of our lovely 1957 Jensen 541R and the 1960 Jensen 541R has recently shared some photo updates on Facebook and we’re delighted to have the shout out!
Click here to see his post!
Brian from our trim shop has been working on creating more interior fittings for our 1960 Peony Red Jensen 541S. The first steps in creating new door panels were to remove the old metal from the door panel board and make new panels from hardboard. The metal has been cut out and riveted, ready to be put in place. Brian then glued some foam to the door panel, cut out new leather and glued the sewn door panel to the leather panel. Once the parts were fixed together, Brian then turned the edges over. The next step was to then cut out the leather for the infill panel and glue that to the door panel.
A new armrest has also been fitted to the door panel. Brian removed the old cover from the armrest and made a new one, including new foam and a new pocket. Fresh piping has been fitted to the top edge of the pocket and foam support added. Chrome has then been added to the armrest trim.
Chris has removed the door skins from the door frames ready to have the paint taken off sandblasted. This is to combat the corrosion found inside the doors. Once this is completed, epoxy primer is applied inside and out. The bonnet and boot have been lined up and rubbed down as well. Holes have been marked out on the boot and are ready to re-drill.
James has removed both Aluminium door skins from the steel frames to work on the corrosion too. We will be using modern materials to avoid corrision occurring in the future rather than the original strips of canvas fabric to act as a barrier.
Here you can see the conditions of the door panels which are showing serious signs of corrosion and rust damage, including a series of holes appearing along the edge.
Our 1957 Grey Jensen is progressing well in its restoration journey with the majority of its interior trim fitted. It still needs its windscreen and Perspex back windows fitted as well as the door panel trims but the current job in hand is to re-align the doors.
We noticed the inner panels of the door were not sitting correctly so decided to investigate and found that some of the elements need refurbishing.
Our 1960 Peony red Jensen 541S is making good progress in the workshop. Here are the latest developments.
Our technician Chris has been working on the Jensen body in the fabrication bay. He’s been ‘gapping’ the doors so they look and fit the same around the sides. He’s also cut and ground both sides, added fibreglass to the bonnet to close the gap up and made a boot catch plate. Finally, Chris has marked the holes and tapping them up to make sure all the bolts fitted.
Brian has been making a new door panel board from hardboard in the trim shop. This has been done by removing the armrest from the pocket section, removing the metal trim and old cover from the armrest and then making a new pattern for the cover.
Once a pattern has been made, Brian can cut it out from leather, sew on the new cover and fit it to the armrest by glueing and stapling it in place. Brian has also added metal trim to the armrest and cut leather out to make a pocket section. This was then glued in place.
The edges have been turned around to neaten the cover and new piping has been sewn in. Brian then needed to glue the inner metal to the foam, and fit the metal in place. The next step was to then glue the rest of the foam to the inner side of the pocket and fit the armrest to the pocket section. Once fitted, the armrest has been secured with screws and riveting support bar to the back.
Kath has also been working on the Jensen. She’s taken off the old cover from the dashboard and removed the old glue as well, ready to the rub down the front and back in preparation for new material.
Once cleaned down, Kath can mark out the new material and glue both surfaces to stick the material in place. To neaten it up, the material is turned over the edges and the dash holes are trimmed around so that the new cover sits comfortably. Once both sides were done and had followed the same process, Kath then glued along where the two pieces of material meet.
The dash top also needed to be refurbished. For this, Kath removed the two old covers and cut out new material ready to cover the dash top element. Once the material had been marked around the top, it could then be glued along one edge, the material turned over and the corners neatened up.
Lydia has also been working on the Peony Red Jensen interior. She’s been focusing on rear squab by measuring out all the leather, assembling the pieces together and sewing it all up. Lydia then prepared for the fitting of the cover on to the foam and board. She marked out new plywood to replace old worn out original. The next step was to then add wadding to the original foam so it maintains a nice shape. After all this was done, it was time to fit the cover over the squab.
It goes without saying, 2020 has been tough for everyone but there have been some positives! Bridge Classic Cars turned 16, we welcomed in more unique and interesting cars, expanded the team and took new ventures.
This year we introduced our competitions back in May. With an uncertain year ahead of us, we wanted to provide some excitement to our followers, and what better way than to offer the chance of winning a car for less than £20! It wasn’t easy at first, but now with over 21 winners and up to 4 competition cars running at the same time, we’re doing better than ever. So far we’ve given away £561,197.00 worth of classic cars!
This week we’re delivering our latest winning cars, our 1974 VW Beetle that was won by Colin Knight and our 1995 Jaguar XJ6 who was won by Nick Nicola just before Christmas! We’re being careful to make the delivery as safe as possible, complying with tier 4 guidelines but we can’t wait to see Colin and Nick’s reactions!
Its been a long restoration, but we were delighted to announce the completion of our very own project, our 1967 Jaguar E-Type Series 1 Race Car Replica. Its come a long way from the decrepit shell we started with in 2017. Every detail, right down to the colour has been custom made and designed. This truly is a Bridge Classic Car. You can see it’s story here.
We love every and any classic car and are in turn, we’re equipped to fix and restore any classic too, but 2020 for us was the year of the Jensen. We’ve had eight 541R/541S’s in this year, some of which are still with us being completed. With only 193 Jensen 541R’s and 127 541S’s ever made worldwide, to have so many in at all really is outstanding, let alone all at the same time.
The 541R models were manufactured between 1957 and 1960 when they were later replaced by the 541S that ran from 1960 to 1962. Whilst each car is incredibly unique with its story and bespoke restoration, they are also very similar, and as you can imagine, with 8 very similar cars in at the same time, it took a while to get our heads around which was which when referring to them.
2020 saw the birth of the Trim Shop. Whilst we’d had individual trim specialists working with us before, we were yet to dedicate a department to it! Last year saw the creation of the Trim Shop, giving the speciality its own workshop and team which continued to grow throughout the year. Originally just Kath and Brian, we have welcomed a new face to the team recently. Lydia has now joined us and is another much-valued member of the trim shop. Having our own trim department allows us to continue keeping all our restorations under one roof, limiting the outsourcing as much as we can.
We’ve also had Ellie join this year, adding to the marketing department. Previously we had just Freddie, and briefly Charlotte doing our marketing, but as the company started to grow, we found the need to take on another set of hands for our marketing and visuals.
We’ve had some very unique cars in this year, including this original 1972 Chevron B20. Its seen top racing drivers, international races and a big crash in its lifetime and nowWe’re selling this on behalf of the owner but in the meantime, we’re enjoying housing this incredible special car. You can find out more about its history on our blogs.
The latter part of this year saw us start shooting some of our cars in a more editorial and creative style. Whilst we’ve always organised high-quality shoots of all our competition and for sale cars, we decided to add models to some of the shoots to make them a bit different.
Now we have both Freddie and Ellie on shoots, it means we can also get behind the scene insights into our shoots.
Another interesting and heartfelt restoration this year was our 1972 Jaguar E-Type Series 3 that we restored. In memory of their late uncle, the owner paid to have a commemorative plaque fitted by the handbrake. We also embedded one of their Uncle’s favourite cufflinks above it as well. As we always say, each restoration is special and every car carries its own stories, but this one was particularly special.
Last January, we had our open morning car show that proved to be incredibly popular. After having to cancel our 2021 January open morning show, we hope to organise one for later this year.
Our 1957 Grey Jensen 541R has had its dash pad rail, roof pad and boot refurbished by our specialists in the trim shop.
Brian has removed the old cover of the dash rail, added more foam and wadding, glued on a new cover, added leather around the brackets and fit it all back onto the dash board.
The ceiling pad has also been refurbished. The old cover has been removed, as have the brackets and vinyl. New wadding has been glued into place over the original foam. Fresh vinyl has been cut and glued on, the edges folded over and the brackets refitted. Once these steps were completed, the ceiling pad was fitted back in again.
The boot lid has had new foam added into its indentations. The carpet has been glued onto the boot lid, leaving holes for the boot support rods and latch.
The grey 1957 Jensen 541R has had lots of small details added whilst in the trim shop such as the new carpets being measured out, glued in, the edge bound and fitted into place. A hole for the gear lever has been made as well as a gaiter to fit around the gear stick. The gaiter has then been sewn onto the main tunnel section.
Others fittings include the sills that have be bound and fitted, the rear matt has been made, and the boot has been marked out, bound and fitted.
Sound deadening has been applied to behind the pedals underneath the carpet.
The seat belt holes have been made and accounted for with the new carpet as well.
The final step on laying the carpets is to attach fasteners and studs to the flood panels and material to allow the carpet to stay fixed down.
More work has been done on our 1960 Peony red Jensen 541S. The latest instalments are the seat covers and pockets that have been made by our trim shop. This involved marking out the leather for the seats, sewing the piping and side bands on, making and sewing on the skirt, and then creating the pockets. Once all these elements have been carefully created, that can be put together.
Our engine specialist, Ady is in the process of rebuilding the engine. So far the bottom end is done and its awaiting the cylinder heads to be attached.
This week the centre console trims have been made and fitted in the 1960 Jensen 541R. The first step was to make the top piece, which was sewn and piped by our interior trim technician Kath, before passing it over to Brian.
Once the leather top piece had been passed to Brian, our other interior trim technician, he added foam padding and made the rest of the centre console.
Now assembled, it can now be fitted into the Jensen.
We’ve been making wonderful progress on both of our Jensen 541R restorations.
On our 1960 Black Jensen 541R, Paul has recently fitted the floor and brake and clutch master cylinder. The stainless steel exhaust has been custom made by exhaust specialists Demand Engineering and installed into the vehicle.
Paul will now be moving onto fitting the clutch pipe from the master cylinder to the gearbox slave cylinder.
In the trim shop, Brian and Kath have been trimming our Corvette engine powered 1957 Jensen 541R and 1960 Jensen 541R. We’re using Connoly Vaumol Leather. 891 Luxan grain chestnut in the 1957 Jensen and 8500 Crushed grain black in the 1960 Jensen. Brian has been covering the door cards in the specified brown and black leather leather.
Brian has trimmed the front arm rests and the rear seat divider in the Connoly Vaumol Leather.
Below you can see how Kath has trimmed the door card. Using the wooden panel that Brian has made, Kath cut the leather to size and has glued and stitched the leather in place.
Kath has applied carpeting to the door panels. She is now currently making the rear seats on the 1957 Jensen 541R.
Dave has custom fabricated this panel for Brian to trim.
Brian, one of our Classic Car Technicians who specialises in Interior Trim has been making superb progress on the interior of our 541R.
Brian has fabricated new footpanels with back supports screwed in. He’s also stripped down the old scuttle panels.
He’s cut new scuttle panels and drilled correctly placed holes.
Brian has dismantled the original under-dash panels and is making new under-dash panels from millboard. He’s stripped down the original door panel infills and trimmed in black leather. The attention to detail is second to none. Beautifully done, Brian.
Kath and Brian has done a wonderful job transforming the roof lining of our Jensen 541R. There’s a lot of black components on this Jensen specification. The roof lining however is finished now in this sumptuous perforated cream headlining fabric, expertly trimmed by our Trim Shop team. They begun by fitting the restored roof bars into the roof of the car, using the old headlining as a template, it was a challenge to get the fabric to fit perfectly without any creases. This required the fabric to be kept taught from all angles. It’s now finished and looking wonderful.
Brian and Kath have been flat out the past few weeks since returning to our workshop. They’ve been tackling the interior on our two Jensen 541R’s.
Brian has been mainly working on creating the bespoke wooden panelling and Kath has been working with our leather and fabric.
The old interior has been used by Kath as a template to cut our fresh leather to. She has then fitted the new leather to Brian’s bespoke built wooden panelling.
We’ve now finished work on the front two seats and the rear seat base and back swab of our black 1960 Jensen. The next stages will be to fit the headlining which will be a gorgeous cream colour. This should offset the black leather and black exterior paint wonderfully!
Kath has begun stripping down our Jensen interior. She will carefully clean and then mark out all interior fabrics and use these as reference for the new leather. Once the seats and interior trim is all stripped down, we can then work on building them back up with brand new foam and leather.
