Metalwork on classic cars is a craft. A skill that takes years to master and dedication to conquer. Our in-house bodywork experts at Bridge Classic Cars have those skills, experience and dedication.
Work is continuing on the windscreen/scuttle for the 1951 Riley RMB by our in-house expert James. Last time he worked on the top of the windshield surround but this time, it was the case of the lower scuttle.
Some of the metal bracing and reinforcement had deteriorated over time quite badly. These pieces help give that stunning spilt windscreen its shape and hold it rigid, so their placement and construction are crucial.
Using the existing pieces as a template, James cut the new parts roughly into shape to begin refining them closer to the originals. Then, offering the pieces up to the panel James could work on shaping them more and more till the fit was perfect.
All of the areas underneath the remade panels were rust treated carefully before being welded in.
The doors on the 1951 Riley RMB have got some beautiful wooden trims inset around the window openings. Sometimes it’s best to leave things like carpentry to the specialists who know and understand the material they’re working with more than anyone else.
So, the doors have been sent off to local joiners Ashbocking Joinery to be refurbished. These are a very important part of the aesthetic of the car not only the door so as with everything we do, we only want it to be the highest standard for our client.
We can’t wait to show you what they look like when we get them back! Keep an eye out here on the Bridge Classic Cars blog.
Our master fabricator James has been busy in the Bridge Classic Cars fabrication shop carefully and methodically recreating the windshield surround on the 1951 Riley RMB.
Using traditional shaping methods, James has recreated the original tops of the cowl/windshield surround. The shape is complex with many compound curves and edges but that is no trouble for our in-house fabrication shop. Carefully manipulating the metal through the English wheel and the shrink/stretcher, James managed to create the same sweeps and bends of the original.
Then with the hammer and dolly, finessing the final shape into place. Then, it was time to do it all over again for the otherside. The only way to create this piece was in two separate parts. The skill that our master fabricators have is the seamlessly blend them together.
The two halves were then welded together to create one entire panel that can be fitted into the windshield surround. Later, the welds will be ground back to create a smooth finished piece and then cut down to size for the perfect fit.
With a car as intricate and flowing as the 1951 Riley RMB, it’s important that our in-house metalwork craftsmen at Bridge Classic Cars apply all their skills and knowledge to ensure each flow, curve and line are exactly right on the car.
Highlighted in this post is the extensive work our fabricator James has done on the rear wing of the Riley RMB. Much of the original material had pitted in places, and in some places to the point of allowing holes to grow in the metal itself especially along the rear flange. This piece has been replaced before as can be seen by the various patches and pieces along the length of the panel.
Carefully and with much reserve, James began to remove the affected piece from the panel. Removing only what needed to be and keep as much of the original piece as possible. The new section would have to be entirely handmade for this wing but that is no problem for our fabrication shop.
James measured not only the length but the thickness of the piece that would be needed to replace the original flange. Then, using the English wheel, James skillfully began to give the piece its shape and form. Constantly offering up the new piece and referring to the shape of the original. A combination of shrinking and stretching key areas of the panel allowed it to blend into the original piece.
Then, it came time to join the two parts together. Slowly and precisely James TIG welded the parts together at strategic points, allowing the piece to cool at the correct rate and distributing the heat in such a way as to minimise the warp caused to the panel from the process. Once completely married up, James then began to finesse the join.
Using a planishing hammer and a selection of dollies, James began to smooth the joint between the two panels together until there little to no signs they had never been together their entire lives. That is craftsmanship…
Currently, we’re doing a lot of research into our 1951 Riley as the restoration of it will need a lot of multi-trade skills from woodwork to metalwork. Lydia has been cleaning off the glue and paint from the panels.
Once we’ve got the detail blueprints back, we can start to measure up the new parts and make them.
Scott has been working on our Riley Monaco to remove the brake shoes so that they can be sent off for relining with a softer material. He’s also fitted a lager rubber block to the clutch pedal to make it more easily accessible for the driver.
Scott has begun to take apart the brakes on our 1934 Riley Monaco to determine the issue. He’s stripped the brakes down and checked them over, cleaned and greased them. He discovered that they still squeaked, so he filed the leading edge of the shoes to a chamfered edge. Unfortunately, Scott found that the squeaking still persisted so he decided the squeaking must be due to when the shoes were relined, the material used was too hard. The brakes are set to be sent away to be relined again.
Scott has also made up a block to go on the clutch pedal to make it easier for the owner to use the clutch.
This 1934 Riley Monaco has come in to address the squeaking brakes, which are making rather severe noises. We’ll start taking them apart to see what the issue is.
We’ve started on the restoration on our Riley which is in for body refurbishment and paint. Currently the fabrication bay have taken the body from the chassis and started to strip the wooden frame. Once everything has been stripped and refurbished, we will then endeavour to repaint the body.
Our lovely 1953 Riley which broke down recently is currently being stored up at Bentwaters whilst we wait for the parts to come back. This poor classic unfortunately broke down due to loosing drive. We’ve taken the overdrive out and found that the coupling between the gearbox and overdrive was sheered. After repairing the coupling, we took it out on a test drive and found it still wasn’t running right, so on the customers request, we’re now endeavouring the remove the overdrive all together and modify the prop shaft back to its original size to run a standard gear box.
The prop shaft has been sent off to be shortened so whilst we wait, our Riley is relaxing in our hanger.
This beloved Riley RMS has come in after being recovered from a break down. We understand that driving a classic can be a labour of love and at some point, you’re going to break down, but that’s what we’re here for! This Riley will be back on the road in no time.
We’ve worked on this Riley in the past making this a bitter sweet reunion. Our technicians have established the root of the break down being an issue with the gearbox and over drive components. The prop shaft flange coupling units had been fixed together via a plug weld however this meant that the two components couldn’t freely move and breath, causing pressure to accumulate and lead to the elements breaking. With no splines inside the two parts, there’s a series issue with the current mechanical workings of the overdrive which we are endeavouring to fix by adding in a flexi-joint made of rubber.
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