classic daimler specialist uk

Replaced – New Hazard Light Switch on the 1987 Daimler Double Six

The workshop team at Bridge Classic Cars have completed the final job on the 1987 Daimler Double Six which has been with us for restoration.

The hazard light switch, located on the steering column on the Daimler Double Six, was found to have an issue. So, the workshop team have carefully removed the shrowding on the steering column to remove the old switch. With the old unit removed, the team could replace it with a new piece and then test to confirm everything worked as it should.

With everything being given the green light, the car was loaded up and taken over to our secure storage facility, The Hangar, to be stored for its owner.

Underneath – Repairing the Rear Valance on the 1986 Daimler DS420

The fabrication shop at the Bridge Classic Cars restoration workshop have been continuing to work on the 1986 Daimler DS420 in for restoration.

This time, the team have been handmaking several patch panels to the inner structure of the rear wings which were then plug welded into the body for strength. Then, they could move on to hand making one of the bigger patch panels needed.

This piece runs along the entire bottom edge at the back of the car. From a flat sheet of steel, the team have shaped and tweaked the panel into shape for a direct replacement. Shrinking and stretching the bottom edges to match the curve of the panel. Once in shape, the team could weld and smooth in the end caps which have been completely made by hand by our fabricator Monty.

Then, the whole piece could be test fit to see if any areas needed clearancing the bodywork to accept the new piece.

Update – Refitting the 1987 Daimler Double Six

The trim shop at Bridge Classic Cars has been working on getting some of the key trim pieces back into the 1987 Daimler Double Six while removing some smaller pieces to be refinished by the team.

To begin with, Brian fit the new bonnet insulation under the hood of the classic Daimler. This is a noise and heat protector which is cut to shape and rollered on to get the best contact and fit into the recesses under the bonnet.

From there, the team could get the headliner and sunroof for the car finished off. The edges of the opening were finished and glued back neatly into place before the necessary pieces of trim were fitted.

Finally, the team moved to the centre console of the classic Daimler in order to remove switchgear and fittings from the car. This was to then completely remove the weathered panel’s wooden veneer which is being worked on by the team as part of the restoration of the car.

Starting Point – Rust Repairs Begin on the 1986 Daimler DS420

The fabrication shop at Bridge Classic Cars have been starting on the rust repairs to the classic 1986 Daimler DS420.

The team have spent some time assessing and inspecting the corrosion on the bodywork of the classic limo before beginning the intricate metal work.

Work began around the rear window frames which saw quite heavy corrosion around the channels. These areas were cut out and replaced with handmade pieces to perfectly fit the size and contour of the car. Carefully they were welded in to avoid any warping of surrounding areas which are heavy with trim.

Then, work could begin on the bottoms of the doors. These had seen quite substantial corrosion, with a whole new bottom lip having to be made by our fabricators and grafted onto the doors itself. Because of the corrosion in the bottoms of the door, the door jam area of the large rear doors also needed work by the team. This area was cut out and then taken back to fresh metal, the surround being used as a template for our fabricator Monty to make a one-off, handmade piece that fit perfectly into the gap.

Keep an eye out on the Bridge Classic Cars News Page very soon for more updates on the 1986 Daimler DS420.

At the Core – Servicing the 1987 Daimler Double Six

As part of its restoration and first fire-up since work began, the team at Bridge Classic Cars have serviced the V12 which sits at the heart of the 1987 Daimler Double Six.

With this generation of Jaguar-based V12, it is not always the easiest to change the spark plugs. So, the team have been carefully disconnecting and moving the various hoses and lines out of the way to get to the spark plugs and remove the distributor cap.

After that, everything could be changed over to new pieces and then put back together with the hoses laid back over and routed in their correct place.

Inspection – Assessing the 1986 Daimler DS420

The 1986 Daimler DS420, which arrived recently at the Bridge Classic Cars workshop from America, has been up on the ramp for our teams to begin inspecting and assessing the classic limousine.

As part of its inspection, the team will build up a report on the overall condition of the vehicle along with any areas which need further assessment and a plan for repair or refurbishment. This time, the team were focusing on the underside of the classic Daimler to make sure it was structurally sound and safe before any further work is carried out.

The team turned their attention to suspension pickups and mounts, sections of frame, substructure mounts as well as the all-important body shell sills.

First Colour – First Coats of Colour on the 1987 Daimler Double Six

The paint and body team at Bridge Classic Cars have had the 1987 Daimler Double Six in our in-house paint booth for the first layers of colour to be laid down.

The team have begun the process of colour by first painting the inner sides of panels, doors and also inside the door jams and inner arches of the classic Daimler. Each of these pieces has gone through the same process as the rest of the car in the run up to this huge milestone in the restoration.

Once this stage of paint has cured and hardened, the car will taken out and remasked ahead of its full repaint.

All in the Details – Preparing the 1987 Daimler Double Six

The paint and body team at Bridge Classic Cars have been working on preparing the 1987 Daimler Double Six for paintwork to begin.

The body team have been carefully and meticulously sanding and working each panel ahead of its appointment with our in-house paint booth.

While the team were working on each individual panel to get them perfect, they also welded up and finished off some of the small pinholes to get that flawless finish when it comes time to paint.

Each of the welds then had minimal filler work carried out just to flatten any low points caused by the finishing work.

Covered – Retrimming the Window Trim, Headliner and Sunroof of the 1987 Daimler Double Six

The sunroof, headliner and window trim from the 1987 Daimler Double Six are in the Bridge Classic Cars trim shop to be recovered in matching beige material.

Brian has been working on getting each individual piece cut out and perfectly retrimmed after being carefully stripped back and prepared for this stage. Each individual piece has been hand-worked to give the best fit and finish for the classic Daimler.

Top Work – Rust Repairs to the Sunroof of the 1987 Daimler Double Six

The fabrication team in the Bridge Classic Cars restoration workshop at our Suffolk HQ are hard at work repairing the rust issues in the sunroof of the 1987 Daimler Double Six.

Monty has been working his way methodically through the entirety of the classic Daimler. This time he has turned his attention to the sunroof and sunroof opening of the car, which is showing some noticeable signs of corrosion both on the interior and exterior of the car. Firstly, the sunroof panel was removed and stripped back to best assess the piece.

With everything cleaned back, the level of corrosion could be seen and assessed. Monty began handmaking the various patch panels and pieces needed for both the roof panel and the sunroof rails. With all of these pieces carefully templated and made, the process of welding them into the car could begin.

Because of the tolerances in the sunroof mechanism, the welding process has to be precise and accurate as to not warp any of the pieces with the heat generated by welding.

Top End – Retrimming the Window and Sunroof Pieces from the 1987 Daimler Double Six

Several pieces from the interior of the 1987 Daimler Double Six have been transferred to the in-house trim shop at Bridge Classic Cars.

The trim team have been carefully deconstructing and stripping back the various pieces of trim and panels from the roof of the classic Daimler. The sunroof of the car was removed in order to be inspected and assessed before it will be retrimmed by the team.

Next, the headliner of the car was stripped back and the foam sanded to be readied for the new headliner for the car fitted very soon.

Finally, the trim team carefully took apart the rear window trim and after cleaning up the surface retrimmed it in brand new foam strips.

Preparations – The Doors of the 1987 Daimler Double Six in Primer

The doors from the 1987 Daimler Double Six have been moved from the body shop to the paint shop at Bridge Classic Cars.

The doors have been prepared for their first coat of primer before being taken back through into the body shop to be perfected and shaped in anticipation for the body shell to be moved into the department from the fabrication shop and readied for primer.

Sealed – The Boot Floor of the 1987 Daimler Double Six Seam Sealed

After the repairs to the boot floor of the 1987 Daimler Double Six – The Bridge Classic Cars teams have been working to make sure everything is sealed up tight.

The body team at Bridge Classic Cars have been underneath the and in the boot of the classic Daimler to seal any joints between the panels which make up the boot floor. This is crucial for the longevity of not just our repairs on the car but the longevity of the whole car itself.