Top Work – Rust Repairs to the Sunroof of the 1987 Daimler Double Six

Picture of By Craig Ranson
By Craig Ranson

Managing Director – Bridge Classic Cars

The fabrication team in the Bridge Classic Cars restoration workshop at our Suffolk HQ are hard at work repairing the rust issues in the sunroof of the 1987 Daimler Double Six.

Monty has been working his way methodically through the entirety of the classic Daimler. This time he has turned his attention to the sunroof and sunroof opening of the car, which is showing some noticeable signs of corrosion both on the interior and exterior of the car. Firstly, the sunroof panel was removed and stripped back to best assess the piece.

With everything cleaned back, the level of corrosion could be seen and assessed. Monty began handmaking the various patch panels and pieces needed for both the roof panel and the sunroof rails. With all of these pieces carefully templated and made, the process of welding them into the car could begin.

Because of the tolerances in the sunroof mechanism, the welding process has to be precise and accurate as to not warp any of the pieces with the heat generated by welding.

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