classic car metalwork

Inch Perfect – Handmaking Rear Sills on the 1986 Daimler DS420

The 1986 Daimler DS420, which is currently in the Bridge Classic Cars fabrication shop, has had its rear sills and parts of the floors made from scratch.

The bottom of the classic Daimler has areas of heavy corrosion which must be addressed and repaired by the team. For this, our fabricator Monty has made up and hand-shaped these pieces specifically for the car. With carefully bending and working the material to get into shape while also adding the beading to give the metal strength when welded into the body.

Each piece was spot welded into the car to avoid warping which can cause the subsequent pieces to fit incorrectly into the car.

The team will continue to get the classic DS420 back into new metal in the areas needed.

Inch by Inch – Repairing the Doors on the 1986 Daimler DS420

As part of the restoration of the 1986 Daimler DS420, the team have been carrying out various metal repairs to the doors of the classic limo.

Our fabrication shop has made multiple patch pieces for the car which all have to be perfect fits to work around the complex compound curves which make up door jams and recesses, while also having the correct orientation to fit into the door openings on the body once closed.

The fabrication team have also replaced the bottom corner of the door due to quite heavy corrosion.

With all of the metal repairs done on the doors, it was time to get them moved over to our paint and body shop for the team to continue the restorative work.

Finishing Work – Cleaning Up the Welds on the New 1970 Bristol 411

The restoration workshop at Bridge Classic Cars have been working on finishing the welds on the 1970 Bristol 411’s new sills.

The fabrication team have been working alongside the restoration technicians to get the new sills into the classic Bristol. Although as much is done as possible during the process of welding to ensure the pieces sit properly and flush, some finishing is needed to make sure there is no valley between the two pieces. This is achieved with subtle heat and a series of body working tools.

Along with that, the team have started to fabricate the new closing panels underneath the 1970s GT car.

State of Play – Close Up on the Wings of the 1951 Riley RMB

Our master fabricator here at Bridge Classic Cars, Clinton, has sent through some close-up and detailed photos of the wings of the 1951 Riley RMB to illustrate the state of the panels before our teams begin working on them.

The level of corrosion and warpage on the original pieces is clear to see in the photos and takes a highly skilled and talented fabrication specialist to get the metal to be in the right shape and fitment. This is a photo of a single piece from the 1951 Riley RMB to highlight just how much work goes into each and every restoration that comes through the Bridge Classic Cars restoration workshop.