classic car bodywork

Honda S800 In Soon?

We’ve been contacted by someone with a unique Honda S800 who was enquiring about getting some bodywork repair done. We’re looking forward to seeing where

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T4 To Be Rust T-Total

James has just begun disassembling the VW T4 Transporter Campervan ready for its bodywork and paint. This includes taking off the bull bars, the glass,

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Ferrari Fabrication

Scott has continued with the fabrication and bodywork on the Daytona. This mostly includes going over the entire shell with filler to make sure all

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Finer Details – Painting the Headlight Covers for the 1934 MG PA Midget

Chris has got the latest pieces for the 1935 MG PA Midget in the Bridge Classic Cars paint booth. These are the new headlight covers for the 1934 MG PA Midget!

The MG PA will be getting colour matched headlight covers that Chris has worked hard to try and colour match to the rest of the amazing early sports car. Chris prepped the pieces thoroughly to make sure that during the primer and colour coats it would lay evenly and match the finish of the existing paint on the car.

They look absolutely phenomenal. Once these have cured, they will be handed our to our in-house restoration technicians to begin fitting them to the car as they work their way through the list of things to do on this amazing car.

Making Headway – New Panels on the 1977 MGB Roadster

Scott, one of our incredible in-house restoration technicians here at Bridge Classic Cars, has been working on getting the new inner and out rear quarter panels fitted onto the 1977 MGB Roadster.

This process is best-done inch by inch when it involves the removal of inner body panels. The rear wings, needed to be replaced so the best quality replacement wheel arches and rear quarter panels were sourced for this car. After removing the pieces from the car carefully, Scott could then begin to test fit and trim the new panels into the car. A job where precision, accuracy and a steady hand are crucial but that is something we pride ourselves on here at Bridge Classic Cars.

With the panels now cut to size and shape, Scott methodically welded the new pieces into the Roadster so as to not warp the shape on the pieces. Then, that was one side of the car done and just the other side to go!

Featured – The Electric Blue Mini at the Birmingham NEC

The blue all-electric Classic Mini we worked on a while ago has been spotted at the recent Birmingham NEC Classic Car Show!

The car was on a stand with several all-electric classics to showcase one of the ways that classic cars will be used in the future. This little car is absolutely incredible and we’re proud to have played a part in its story.

We handled the bodywork and paint for the project, working to make sure the outside met the same wow factor as what lay beneath its tiny turquoise bonnet.

Back in the Workshop – 1979 Arrow Daytona

This wonderful 1979 Arrow Daytona is back in the Bridge Classic Cars workshop in Pettistree, Suffolk from being in storage.

It’s currently under covers while several cars are being worked on around the workshop while it awaits its time with our in-house restoration experts to carry on with the restoration of the car.

Keep an eye out here on the Bridge Classic Cars blog for updates on the Arrow Daytona.

In the Hands of Specialists – Sending Out Parts to Specialists

The latest batch of parts has been sent out to our local, trusted specialists for various treatments/rebuilds. Some parts will be sent away for sandblasting, vapour blastic and even sonic baths.

We use a selection of local companies we have built close working relationships with to send out our parts to be cleaned and prepared for any of the Bridge Classic Cars restorations.

Once these are returned, they will be stored and catalogued to wait for their return to the car.

Beneath the Skin – Preparing the 1977 MGB Roadster for its New Panels

This 1977 MGB Roadster is in at Bridge Classic Cars for restoration. With the body panels in the paint shop and the interior in the trim shop, Scott bought the rolling shell into the main workshop to begin preparing the shell for the new panels.

It begins with removing all the panel bonding material from underneath where the new pieces will sit. Also, this needs to be cleaned back to prepared with anti-corrosion coatings to protect the shell underneath. Carefully, inch by inch, Scott has been removing the coatings and also having to remove some areas of corrosion on the shell. It’s a slow and meticulous job but is crucial to have a successful restoration.

Expect to see more soon on the restoration of the MGB Roadster across all of our in-house restoration teams.

In the Woodwork – Ashbocking Joinery Working on the Doors of the 1951 Riley RMB

Some of the coachwork for the 1951 Riley RMB that is in with Bridge Classic Cars for restoration has been sent off to a local joinery specialist to be remade in brand new timber.

The wooden components of the Riley were in a bad way. Thankfully, Bridge Classic Cars have many local specialists around us. So, when the joinery for the car was ready to be sent away to be remade it went to Ashbocking Joinery here in Suffolk.

They have entirely remade sections of the bodywork of the Riley from scratch. Their work looks outstanding! It’s always amazing to see other trades with the same approach, care and passion for their craft as we have for restoring classic cars.

Solid Foundations – Replacing the Sills on the 1992 Toyota MR2

Paul, one of our in-house restoration experts, has been working on replacing the corroded sills on the 1992 Toyota MR2 that is in at Bridge Classic Cars.

On any classic, corrosion is an issue but caught early it can easily be repaired. As a matter of course the entire door sills are being replaced on the MR2 as these are a safety item and that’s a keystone of any work on a classic car, it’s also something we pride ourselves on at Bridge Classic Cars.

Paul cut out the sills from the front arch to the rear arch and replaced them. Welding them in inch by inch to make sure that they sat straight and true on the car. Now that these are in, the next stage is to get the paintwork/protection onto the sills to ensure they will be perfect for many more years to come.

Coming Back Around – Work Continues on the 1998 Honda Integra Type R

Tamas and Paul have been hard at work putting the 1998 Honda Integra Type R back together after its recent bodywork here at Bridge Classic Cars.

The car is being put together in our workshop piece by piece to factory specification as part of its aesthetic overhaul. This wonderful example of 1990s Japanese engineering has been with us for some time and has grown in the hearts of many who have worked on it.

During it’s final assembly, every component and system will be thoroughly checked over to ensure everything on this DC2 Integra works exactly as it should.

Wing Walk – Working on the Rear Wing of the 1951 Riley RMB

James has been continuing with the bodywork of the 1951 Riley RMB that is in at Bridge Classic Cars for restoration. Our in-house fabrication team have had the rear wing of the Riley on the workbench to carry on with replacing the areas that needed attention.

Many of the flanges and construction have issues, whether it is rust or bad previous repairs, and needed to be entirely remade from scratch. James used the remaining original pieces to recreate them in the closest materials to the original and used original techniques to shape, move and mould the metal to where it needed to be.

James constantly test fitted pieces to the car to ensure they were fitting correctly and lined up with the original mounting points.

Primed & Ready – 1977 MGB Roadster is in Primer

Whilst the interior for this amazing 1977 MGB Roadster is in with our extremely talented in-house trim shop here at Bridge Classic Cars, the body is in with our paint expert Kris at our in-house paint shop.

Kris has been working on making sure that all the panels and pieces have come off the car carefully and safely for them to be inspected and assessed by Kris experienced eye. From there, Kris could then begin working on the panels to make sure all of the metal beneath the cars dark blue paint was in good order to be worked on.

Thankfully, it was all in really good shape beneath the surface. From that, Kris could then begin to get the car in primer. After several coats, Kris could then begin to test fit the panels back onto the car to make sure before any paint touches the car. The reason for this is to make sure that any working of the panels hasn’t caused them to distort or change shape in any way.

Because of Kris’s experience and care, each panel worked perfectly. Now that the pieces are primed and they fit, it’s soon going to be time for Kris to begin applying his talents to adding colour to this beautiful sportscar.

What Lies Beneath – Inspecting the Sills on the 1992 Toyota MR2

As part of any vehicle that comes into Bridge Classic Cars for assessment, the number one priority is the safety of the vehicle. With older cars, this means checking vital chassis points for corrosion, damage or previous bad repairs. The first port of call is normally the sills.

These are the sills on our 1992 Toyota MR2. They’ve seen better days but aren’t in the worst condition that we’ve seen. These have been noted down on the vehicles assessment so our in-house restoration teams can come up with a plan of making this wonderful 1990s Japanese sportscar safe but also give peace of mind that everything has been gone through for it’s owner.

From Top to Bottom – Treating the Underside of a 1970 Citroen DS

Preparing a classic car for winter is very important. And, at Bridge Classic Cars we know what it takes to keep your pride and joy safe. Take for example this 1970 Citroen DS21.

This stunning example of the DS has come into us to have the underside cleaned and treated as part of its winter preparation. For this, it isn’t a case of just laying on a thick coat of undersealer. It takes time, attention, care and an understanding of what each individual car requires.

To begin with, Tamas, evaluated the areas that would require cleaning back more than others. Then to protect the wonderful pale French blue paintwork, he covered the bodywork and delicate components with plastic coverings and specific paint tape as to not damage any part of the car. Then, using a variety of steel, brass and copper wire wheels he removed any contaminants/surface issues. After that was removed from the underside and arches of the car (which on the rear must be removed to take the wheel off) Tamas then cleaned down the surfaces thoroughly and carefully to give the chemical treatment in the undersealer the best conditions to work on.

Over many hours, Tamas patiently applied the undersealer to the bottom of the car. Allowing time between each coat for the chemicals in the spray to flash off and begin to cure. This is crucial in order to get the best coverage and more importantly the best protection for the car over the winter.

Then, the car was left to cure with specifically placed heat lamps to make sure that the treatment cured correctly and evenly on the car.

A Delicate Blend – Reworking the Fender of the 1951 Riley RMB

Here at Bridge Classic Cars, we have some of the best fabricators in the business we believe. One of the best showcases of this is the incredible work that our in-house fabricator, James, has done on the 1951 Riley RMB.

James has tried to use as much original material as possible during the restoration of the Riley. Only adding in or cutting the panels if needed, or entirely remaking them if completely necessary. Take for example this wing on the RMB, it’s partly original but with new sections, entirely made by hand, grafted into it. Using years of experience, feel and skill, James has managed to recreate the flanged lower section of the wing.

Along with making the panel from scratch, it takes huge amounts of talent that only comes with years of metalworking to carefully and patiently apply his craft to grafting the new piece into the old seamlessly. As you can see, James has pulled off an incredible job!

This Just In – 1970 Citroen DS21

It’s always a pleasure to see one of these at our workshop. Such an iconic, fun and interesting car that is beloved by so many throughout the automotive world. It is, of course, a Citroen DS. Specifically, this is a 1970 Citroen DS21.

This car has come into us to be prepared for the winter months ahead. For this, that means cleaning up and treating the whole underside of the car and wheel arches. Our in-house technicians will carefully take back all the road grime and contaminants from the belly of this French marvel and then clean it thoroughly.

After that, it will be treated with a thick coat of under-sealant in order to protect it from the ever inclosing Winter weather that faces all of our classics in the coming months.

Find out more about the process of cleaning, treating and curing the weather protection in our next post about the 1970 Citroen DS21 on the Bridge Classic Cars blog.

New Arrival at The Hangar – The 1934 MG PA Midget

Our Director Gordon’s new 1934 MG PA Midget is now safe and sound in our classic and collectable vehicle storage facility known as The Hangar.

Since its arrival, the Bridge Classic Cars team have had a chance to pour over all the small details of this stunning early British sports car. Along with its arrival is the routine clean which all cars have before entering our storage facility by Viper Valet.

There are literally hundreds of amazing bits and pieces on this beautifully proportioned sports car. The large Jaeger clocks, the enormous steering wheels and the temperature gauge mounted on top of the radiator. There is just so many! So, have a look here through a gallery of this brilliant car.

Back in Shape – Metalwork for the Scuttle/Windscreen Surround on the 1951 Riley RMB

Metalwork on classic cars is a craft. A skill that takes years to master and dedication to conquer. Our in-house bodywork experts at Bridge Classic Cars have those skills, experience and dedication.

Work is continuing on the windscreen/scuttle for the 1951 Riley RMB by our in-house expert James. Last time he worked on the top of the windshield surround but this time, it was the case of the lower scuttle.

Some of the metal bracing and reinforcement had deteriorated over time quite badly. These pieces help give that stunning spilt windscreen its shape and hold it rigid, so their placement and construction are crucial.

Using the existing pieces as a template, James cut the new parts roughly into shape to begin refining them closer to the originals. Then, offering the pieces up to the panel James could work on shaping them more and more till the fit was perfect.

All of the areas underneath the remade panels were rust treated carefully before being welded in.

Coming Soon – 1969 MG B GT

Bridge Classic Cars will soon be welcoming this stunning 1969 MGB GT into our Pettistree workshop for a list of jobs to get this beautiful white 2 door sportscar back up and running.

There’s a reported issue with the fuel pump, which in turn means that the carburettors will need to be adjusted and balanced. Along with the bits under the bonnet is a service/overhaul of the points and rotor arm in the distributor upon the client’s request. The customer also reports the overdrive only working intermittently so that will be investigated by our in-house restoration technicians then we will advise on any issues.

Around the car, there are a few areas around the car that our in-house restoration teams will also be looking into. Some rubber seals on the rear hatch have perished in places so to make sure the car is weatherproofed and stop any water from entering the cabin. Next up, our body and paint experts will have a look at an issue with tyre fitment. The nearside wheel arch apparently catches on the tyre but there does seem to have been some modifications done to the offside rear arch to stop that from happening.

Keep an eye out on the Bridge Classic Cars news page for more updates on the 1969 MGB GT.

Coming Together – Metalwork on the 1951 Riley RMB

As you might have seen in our previous post on the 1951 Riley RMB here at Bridge Classic Cars, James has been hard at work getting the wings into the best shape possible.

James, our expert in-house fabricator, has been working on the Riley for quite some time. A lot of the panels needed extensive repairs and reworking to be useable in the restoration of this beloved classic. The rear wings are currently the pieces on James’s bench.

After James worked the repair patches into the original wing, he then had to work them carefully and methodically to ensure they met the original shape and dimensions of the car. Also, he has to make sure both sides are identical. This takes a highly skilled hand and incremental adjustments to achieve the finish you see before you.

James has blended new pieces into the originals and almost seamlessly blended new and old together through the medium of metal. Any adjustment to the piece also means that the entire panel must be checked to see if it has caused any sort of distortion elsewhere.

But, these wings are looking absolutely incredible for when they eventually meet back up on the car.

Getting into Shape – Windshield Surround on the 1951 Riley RMB

Our master fabricator James has been busy in the Bridge Classic Cars fabrication shop carefully and methodically recreating the windshield surround on the 1951 Riley RMB.

Using traditional shaping methods, James has recreated the original tops of the cowl/windshield surround. The shape is complex with many compound curves and edges but that is no trouble for our in-house fabrication shop. Carefully manipulating the metal through the English wheel and the shrink/stretcher, James managed to create the same sweeps and bends of the original.

Then with the hammer and dolly, finessing the final shape into place. Then, it was time to do it all over again for the otherside. The only way to create this piece was in two separate parts. The skill that our master fabricators have is the seamlessly blend them together.

The two halves were then welded together to create one entire panel that can be fitted into the windshield surround. Later, the welds will be ground back to create a smooth finished piece and then cut down to size for the perfect fit.

It’s Got To Be Right – Bodywork and Paint on the 1984 BMW 635CSi

The Bridge Classic Cars paint and body specialists need to know they’ve done a job absolutely right. So, once the 1984 BMW 635CSi came in to be assessed it was clear its first stop was going to be with Chris.

Chris carefully stripped back the paint in very specific sections to expose a series of questionable body repairs as well as addressing some very light rust bubbles beneath the rear lights. Behind the rear lights, a lot of damage had been done by the rust. So, a new section of the light cluster housing had to be made and out into the bodywork of this 1980s icon.

After the rust repair section was in, Chris turned his attention to the areas that stood out to him. Mainly where large amounts of body filler had been packed in previous damage. Painstakingly and slowly, Chris removed the filler in order to work the panels back into shape with only the most minimal amount of filler to be used.

Then it was time to tape and mask up the car in the booth. The results are incredible. But, you’ll have to wait for the next update to get a look at the makeover on the 1984 BMW 635CSi at Bridge Classic Cars.

Gentle and Fair – Reworking the Rear Wing of the 1951 Riley RMB

With a car as intricate and flowing as the 1951 Riley RMB, it’s important that our in-house metalwork craftsmen at Bridge Classic Cars apply all their skills and knowledge to ensure each flow, curve and line are exactly right on the car.

Highlighted in this post is the extensive work our fabricator James has done on the rear wing of the Riley RMB. Much of the original material had pitted in places, and in some places to the point of allowing holes to grow in the metal itself especially along the rear flange. This piece has been replaced before as can be seen by the various patches and pieces along the length of the panel.

Carefully and with much reserve, James began to remove the affected piece from the panel. Removing only what needed to be and keep as much of the original piece as possible. The new section would have to be entirely handmade for this wing but that is no problem for our fabrication shop.

James measured not only the length but the thickness of the piece that would be needed to replace the original flange. Then, using the English wheel, James skillfully began to give the piece its shape and form. Constantly offering up the new piece and referring to the shape of the original. A combination of shrinking and stretching key areas of the panel allowed it to blend into the original piece.

Then, it came time to join the two parts together. Slowly and precisely James TIG welded the parts together at strategic points, allowing the piece to cool at the correct rate and distributing the heat in such a way as to minimise the warp caused to the panel from the process. Once completely married up, James then began to finesse the join.

Using a planishing hammer and a selection of dollies, James began to smooth the joint between the two panels together until there little to no signs they had never been together their entire lives. That is craftsmanship…

Weather-Sealed – The Bespoke Hood Cover for the 1965 Amphicar

The 1965 Amphicar is already quite a unique and rare piece of automotive history. But, an original convertible hood cover? Slightly rare than hen’s teeth. However, after some research, we found a company in the States who make them!

We had one shipped to us here for our 1965 Amphicar which was installed by our in-house master trimmers. As you can see, it looks absolutely brilliant!

Awoken From its Slumber – Collecting the 1956 Jensen 541

That’s our 1956 Jensen 541 safely in our enclosed transporter and on its way back to the Bridge Classic Cars workshop in Pettistree.

It had been sat for quite a while awaiting its place in line for restoration. Our transport team carefully positioned the enclosed trailer up to the front of the sleeping sportscar. Inch by inch the car was tenderly pulled from the storage unit to keep it and the building around it safe.

With the car and all other parts securely stored and the area cleaned up, it was on its way to the workshop to begin teardown in preparation for its full restoration.

All Hail the King – Inspecting the 1990 Range Rover CSK

When Charles Spencer King developed the Range Rover back in the late 1960s he intended it to be a particular, useful and utilitarian vehicle but with slightly more refinement than the Series II Land Rover.

Then in 1990 to commemorate the great man, Range Rover released the CSK (Charles Spencer King). 200 of these limited edition 2 door Range Rovers were released to the public in either manual or very rare automatic. This one you see here with us at Bridge Classic Cars in number 47 in the series and is one of the incredibly rare Automatics.

It has been stored at our Bentwaters facility awaiting workshop space to begin inspecting what this glorious old girl needs to be useable and splendid once more.

When it arrived for inspection, it was not under its own power. Our in-house technicians here at Bridge Classic Cars believe there to be an issue with the starter motor which will soon be replaced in order to make sure the 3.9-litre powertrain at the heart of this beast works as it should.

Meanwhile, there is quite a lot of corrosion on the underside of this 31-year-old beauty which is being looked at and thoroughly assessed by our amazing team.

Keep your eye out for updates on this incredible piece of 1990s luxury on our projects page.

Honda S800 In Soon?

We’ve been contacted by someone with a unique Honda S800 who was enquiring about getting some bodywork repair done. We’re looking forward to seeing where this enquiry takes us so keep your eyes peeled!

T4 To Be Rust T-Total

James has just begun disassembling the VW T4 Transporter Campervan ready for its bodywork and paint. This includes taking off the bull bars, the glass, doors and side panels so that we can tackle the rust.

The inside of the front bumper and all the front supporting structures have been taken apart as well as the side panels and doors taken out to start in-depth work on busting that rust. As a result of the wing and rust removal, James has fabricated the missing areas and welded them in.

Once James had finished removing the rust, he welded new parts in place for each part, as seen below:

VW T4 In For Some TLC

This iconic modern classic has come in for some TLC. As a 1991 VW Transporter T4, this model is often used as a camper conversion, which is exactly what ours is. Using some innovative spatial design, this T4 makes the perfect portable camper whilst still being small enough to navigate those smaller roads. However, much like any well-loved classic, it needs some maintenance to its paintwork.

We’re aiming to correct the rust damage on the lower half as despite having been painted elsewhere recently, the corrosion has already returned. The wheel arch, sills and wings are also showing signs of rust, so it’s our job to correct this! We’ll be taking every measure to make sure the rust is kept away for years, not just 6 months. We’re going to be stripping the bodywork back, remove the rust and then paint the body in a dual-tone with white on top and grey covering the bottom half.

Final Bits Before Paint On The Jensen

Our Peony Red Jensen is getting closer to actually be Peony Red. This classic Jensen has been sat in parts for a while as we work through the rust but is now on the final steps before it can be painted.

James has been working on creating a door spring mechanism that allows the window glass to sit safely inside the panel.

Below are some process photos of James preparing the door and fitting the elements. He’s been working on the left-hand door to remove old rust metal and tidy up repairs as well as fabricate new sections to weld in place.

Chris, our painter, has been preparing some of the individual elements for paint as the door wing and sill is now ready for primer. Several parts have been primed in a guide coat well as the wheels having been rubbed down ready for paint

Ferrari Fabrication

Scott has continued with the fabrication and bodywork on the Daytona. This mostly includes going over the entire shell with filler to make sure all surfaces are smoothed over and perfected to allow the layers of paint and primer to sit correctly on top.

We’ve also sent the chrome off to Tony at Wyatt Polishing and hope to have them back soon so we can begin fitting them after the body has been painted.