Mercedes Pagoda Restoration

In-Place – Fitting the New Heater Matrix and Reinstalling the Dash on the 1969 Mercedes 280SL Pagoda

The brand new heater matrix has been installed into the 1969 Mercedes 280SL Pagoda by the workshop team at Bridge Classic Cars.

During testing, the original heater matrix was found to be leaking so the Bridge Classic Cars team sourced a new replacement. This was fitted in behind the dash by the workshop team and the various pieces of the dash assembly secured around it.

Now with the heater matrix in place inside the classic Mercedes, the workshop technicians can begin testing the car once again.

Out the Box – Brand New Heater Matrix for the 1969 Mercedes 280SL Pagoda

The brand new heater matrix for the 1969 Mercedes 280SL Pagoda has arrived at the Bridge Classic Cars workshop in Suffolk ready to go back into the car.

Previously, our workshop technicians discovered a leak under the dash of the classic Mercedes Pagoda and upon inspection discovered the heater matrix was leaking from a previous poor repair on the piece. The original was sent to a specialist to be refurbished but the workshop took the decision to source a brand new component for the car to make sure that everything works exactly as it should when the coolant system is repressurised.

Discoveries – Finding a Leak on the 1969 Mercedes 280SL Pagoda

The 1969 Mercedes 280SL had begun the final stages of its testing since the engine and gearbox rebuild at the Bridge Classic Cars restoration workshops at our Pettistree HQ. During that testing, our restoration technicians discovered a leak.

Part of the tests on the classic Pagoda was to pressurise the cooling system of the car. During that crucial test, our technician John discovered a leak coming from underneath the dashboard. Removing various pieces of trim, he discovered the heater matrix for the car was leaking due to previous poor repairs at some point in the car’s life. With that, the heater matrix was removed from the car to be fully inspected.

After the inspection, it has been sent away to a Radiator and Heater Matrix specialist to be refurbished for the car.

Final Checks – Retorquing the Cylinder Head of the 1969 Mercedes 280SL Pagoda

The engine for the 1969 Mercedes 280SL Pagoda has begun its final phase of testing at the Bridge Classic Cars workshop in Suffolk.

As part of the process, after the engine has been run up to temperature and left to cool several times, the cylinder head on the 2.8-litre straight-six. This is retorqued in the correct sequences and settings to make sure that the newly rebuilt cylinder head is sitting flat and even to the top of the engine block and the gasket is fitting correctly.

With that done and rechecked, the testing of the 1969 Mercedes 280SL Pagoda can continue.

Upon Inspection – Damage to the Rear Diff Seal on the 1969 Mercedes 280SL Pagoda

After the installation of the engine and gearbox back into the 1969 Mercedes 280SL Pagoda, the team at Bridge Classic Cars have found some historic damage to the rear diff seal on the car.

The technicians at Bridge Classic Cars, as part of the refit, inspected all aspects of the driveline in the iconic Mercedes. Upon inspection of the rear differential, Paul discovered some historic damage to the rear different seal.

This will need to be resolved before the drive shaft can be installed back into the car and begin road testing. Paul has drilled out the original damaged nut to gain access.

Keep a lookout for more updates on the Pagoda here on the Bridge Classic Cars news page.

Safe and Sound – Engine for the 1969 Mercedes 280SL Pagoda Installed

The 1969 Mercedes 280SL Pagoda in the Bridge Classic Cars workshop at our Suffolk HQ has hit a milestone! The engine and gearbox are now safely and securely in the car.

Jon and Paul have been working on the car for the past few days preparing everything for this moment. Carefully, the engine and gearbox were lowered into the nose of this iconic Mercedes sports car. The technicians lowered it inch by inch into the car, checking all the way that it wouldn’t snag or catch on anything. Thanks to the hard work and diligence of our technician Jon in prepping the engine bay, it all went in without a hitch.

With the engine and gearbox firmly in place by our in-house team, Jon could begin getting the wiring and the rest of the pipework all in place and ready to go. Then, the team begin the slow and important task of getting fluids into the new engine for its first start up very soon.

Nearly There – Preparing the Engine of the 1969 Mercedes 280SL Pagoda for Installation

Our in-house technicians here at Bridge Classic Cars have been methodically working through the beautiful straight-six and gearbox of the 1969 Mercedes 280SL to get it ready to go back in the car.

Jon and Paul, our two in-house restoration technicians have painstakingly rerun every hose and wire that belongs to the engine and gearbox before it goes back into the engine bay of this iconic convertible. Using reference photos and catalogues made at the beginning of the project, the technicians were able to retrace each and every step to make sure that nothing has been missed off the engine.

Now with this complete and the gearbox attached to the back of the block, the guys will prepare the engine bay for the installation in the next couple of days. Ensuring that no hoses or metal lines are in the way which could be damaged during the installation.

Keep your eye out on the Bridge Classic Cars news page for updates very soon on the 1969 Mercedes 280SL Pagoda.

Cleaned Up – Preparing the Engine Bay of the 1969 Mercedes 280SL Pagoda

The Mercedes 280SL Pagoda is an iconic piece of design and automotive history. Effortlessly stylish and has cultural importance within the car world. This particular 1969 Mercedes 280SL Pagoda is in with Bridge Classic Cars for an engine rebuild which is nearing completion. But, we want the heart and soul of this beauty to be as clean and crisp as the rest of the car.

So, the team at Viper Auto Valet came over to our Suffolk workshop to clean up the engine bay of this classic Mercedes. Colin from Viper has been methodically going through each part of the bay to make sure it is clean of any oil, grease or any other containments. Using specialist treatments, he is working on completely rejuvenating and thoroughly cleaning up this area for when the engine is finished.

With this step in progress, we can’t wait to share with you the results of the treatment. Keep a lookout on the Bridge Classic Cars news page for more updates on the 1969 Mercedes 2680SL Pagoda very soon.

Going Together – Preparing Parts and Fitting the Gearbox for the Engine of the 1969 Mercedes 280SL Pagoda

The 1969 Mercedes 280SL Pagoda might just be one of the most beautiful cars we’ve had in the Bridge Classic Cars workshop at our Suffolk HQ. But, we want to hear it run and drive.

So, our in-house restoration technician Jon has been working on getting all the parts ready for the car and fitting up the automatic gearbox.

Jon has carefully inspected and refinished most of the reusable metal hoses for the 280SL so that each individual piece looks as good as the day it was new. He also dismantled many of the air and oil boxes/cans so they could be taken into our in-house paint shop and refinished.

Once all the pieces were back on Jon’s bench, he began to reassemble them ready for the engine installation into the car. But before then, a big piece of the puzzle had to be put in.

Jon and Paul prepped the engine to be mated to its automatic gearbox. This has been rebuilt and refinished so it looks as good as the newly built engine. Once the technicians had got the gearbox secured to the back of the engine block with all the internals correctly fitted up and spaced, Jon then began to test fit the various pipes and wires that go to and from the gearbox to make sure everything was present and correct before the next phase begins…