The 1962 Jensen 541S that is currently in at Bridge Classic Cars for some work has been handed over to our technician Tom to begin preparing the car for its new components.
The first job for Tom is to strip the original wiring harness out of the car as we have ordered an entire new loom for the car to make sure all the electrical system works absolutely spot on. A key point for all classic cars. With such a handbuilt car, Tom has had to almost trace every wire individually from front to back in order to make sure everything is removed and safe. After this, each part of the harness is catalogued and stored just in case.
Next, Tom has removed the steering column which is due to be replaced on this particular car. For that Tom had to carefully remove the entire dash to gain access to the gear linkage which is controlled via the column. With everything disconnected and the dash out of the car, Tom could begin to also catalogue and assess each individual component.
There will be more happening on the 1962 Jensen 541S very soon so keep an eye out on the Bridge Classic Cars news page for more.
The teardown of components for sandblasting is a crucial step in any restoration. The parts need to be broken down into the their separate pieces in order to be properly blasted and cleaned but also different attention is sometimes required to different materials. Another part of this is knowing the fixing and the parts are in good or rebuildable order before they are sent out.
That’s why Mauro, one of our in-house restoration technicians has been hard at work carefully taking apart each of the components which will be sent away of the 1956 Jensen 541 for sandblasting. With a car as bespoke and handbill as the 541, it is important to carefully remove and catalogue all pieces that come off the car for later when the rebuild begins. Also, for reference to know exactly what is being sent out. That is something Bridge Classic Cars prides itself on with our restorations, the level of detail.
Each component, piece by piece was gently and sympathetically broke down to its constituent parts in order to be fully assessed before being labeled and photographed. These pieces will be sent to a local specialist to treat and revitalise before being returned to us at Bridge Classic Cars for the Jensen. The process allows the fresh metal underneath to breathe but also for our restoration teams to assess any imperfections or hidden damage to the components when they arrive back. As you can see with the Jensen, there are lots of parts with even more small fixings and components so it is crucial with a restoration as in depth as that of the 1956 541 that everything is as good as it possibly can be.
Expect to see more on the 1956 Jensen 541 being restored at Bridge Classic Cars very soon here on the News page.
Brian, our in-house trim expert, has been continuing to work on the rear quarter trims for the 1956 Jensen 541 currently in at Bridge Classic Cars for restoration.
Brian has completely fabricated each of the trim pieces by hand for the 541 using what was left of the originals. Piece by piece, Brian used the original techniques to recreate the trim panels which will then go on to be retrimmed in matching vibrant red leather to the rest of the car.
Each of the pieces has been hand cut and sanded to be a perfect fit when installed into the car. Millimetre by millimetre, Brian removed material after dry fitting. Also, taking into account the foam covering and leather to ensure the best fit and finish possible for this incredible 1950s British sports car.
November 29, 2021 10:20 amPublished by Craig Ranson
Brian has been busy at work hand-crafting several pieces for the interior of the 1956 Jensen 541 that is being restored by Bridge Classic Cars.
Brian, one of our master in-house trim experts, has been using what is salvageable from the original interior as well as reference photos and experience to create the needed trim panels. Here, Brian is making new wooden pieces for interior cards of the 541 which will be foamed and then wrapped in the world-class hide to the customers choice of colour.
Brian took his time to carefully measure and template the pieces that are needed for the car. Then, he began to bring them to life for this stunning British sports car which is currently being restored by all of our restoration teams.
November 26, 2021 11:53 amPublished by Craig Ranson
The wiring loom for the 1962 Jensen 541S that is in at Bridge Classic Cars has arrived! This means our world-class in-house restorations technicians can begin to slowly and carefully remove the old harness in preparation for the new loom to be put into the car.
Before the harness is removed, our technicians will check vital components and their connectors to ensure that the new loom will fit into place just as intended both neatly and safely back into this gorgeous British sports car.
We’re excited to see more on the 541S in the coming weeks!
November 26, 2021 10:34 amPublished by Craig Ranson
Bridge Classic Cars are happy to welcome another wonderful Jensen 541 into our restoration workshop. This particular car is a 1962 Jensen 541S which has arrived in our workshop for our in-house restoration teams to begin working through several jobs.
This car is going to have an entire wiring loom replaced by our in-house restoration technicians. This is down to a couple of wiring issues but thanks to our specialism in Jensen 541’s it is no problem for our world-class team. While the car is in our workshop, it will also have its steering column replaced for the owner.
We’re looking forward to getting to work on yet another Jensen 541, so keep an eye out on the Bridge Classic Cars blog.
November 25, 2021 12:35 pmPublished by Craig Ranson
Brian is a true master of his trade. What started as a series of rotten wooden pieces became brand new pieces for the 1956 Jensen 541 that is in at Bridge Classic Cars.
Using what was left of the original pieces, Brian began to strip back and assess each piece to see if it could be salvaged and reused in the car to preserve any form of originality. Inch by inch Brian has recreated the pieces for the rear quarter trims from almost thin air. Using ply for the wooden pieces underneath, Brian began to wrap and prepare the pieces for the leather trimming.
November 25, 2021 12:23 pmPublished by Craig Ranson
With several Jensen 541’s restorations currently going through the Bridge Classic Cars workshop, it was time to send their gearboxes off to a local gearbox/transmission specialist with who we have been working with for several years.
These gearboxes and overdrive units will be completely rebuilt in preparation for when the cars are ready later in their respective restorations.
There will be more updates once these have been rebuilt at Last Transmissions and are back safely in our hands at Bridge Classic Cars.
November 25, 2021 12:01 pmPublished by Craig Ranson
Brian has been continuing to work on the interior of the 1956 Jensen 541 that is here at Bridge Classic Cars for restoration.
This time, Brian has been skillfully making the new rear seat by hand. To ensure the best fit, our in-house trim shop finds it best to do these by hand in order to get the best possible finish for the car.
Starting from a single solid block of foam, Brian transferred the template and began to cut it down to size. Slowly refining the shape until it was as close to perfect as possible and then going that last little bit to get it 100% spot on. Brian then began fitting in the braces and extra padding that is needed once the cover has been made and fitted to fit properly.
November 24, 2021 1:50 pmPublished by Craig Ranson
It’s the small details on a restoration that we believe take it to a world-class finish. Interiors are a huge part of the experience of these cars for their very lucky owners as it’s the best seat in the house in our opinion. That’s why our in-house trim shop takes everything to the next level in terms of fit and finish.
Brian, one of our in-house trim experts here at Bridge Classic Cars, has been hard at work stripping down and recovering several of the larger components for the 1956 Jensen 541. Brian began by stripping back the original dash and ceiling pads ready for them to be recovered in matching red leather to the rest of the interior. Carefully, Brian worked his magic on revealing the original piece that lay under the weathered coverings for assessment.
The pieces themselves were in remarkable shape. So, very little was needed before they were prepared for their new look. Inch by inch, Brian began with the underlays for each piece making sure they were cut perfectly to size before being married to the piece. Then, using the best hide, Brian began the process that would make them complete.
Using his years of experience in high-end retrimming, Brian stretch and secured the leather to the piece making sure at each point that the coverings sat flat and straight onto the original 1950s pieces. As you can see, the results are sensational just like the rest of the interior on this wonderful early car.
November 23, 2021 8:23 amPublished by Craig Ranson
Kath, one of our absolutely incredible trim team, has been working on the seat of the 1956 Jensen 541 that is at Bridge Classic Cars to be restored for an amazing customer of ours.
Last time you saw Kath finishing the back of the fibreglass bucket seat. Now, it’s time for the final piece of the puzzle. The seat base. Much like the bolsters and the back, the base has been entirely handmade for the individual seat. This way Kath can ensure that it has a perfect fit and sits beautifully in the seat as a whole.
Kath hand formed the foam padding to match each and every curve of the seat. Once she was happy with the shape, it was a case of beginning to make the cover. Finished in matching deep red leather with red piping. It looks absolutely phenomenal. Each piece of the seat base was test fit to the seat itself at every stage to make sure the final fit and finish were perfect.
And as you can see by the final result, it looks absolutely stunning.
November 18, 2021 3:49 pmPublished by Craig Ranson
Kath, one of our amazing in-house trim experts, has been working on the seats for the 1956 Jensen 541 that is currently in with Bridge Classic Cars for a full restoration.
Last we saw Kath working her skill on the front of the seats, creating new padding and covers for the fibreglass buckets. Now, Kath is applying the same level of attention and detail to the back of the seats. Methodically, Kath has used traditional techniques to carefully remake the seatbacks in matching red leather.
The base of the seat has also been lined in preparation for the base padding which is currently being worked on by the Bridge Classic Cars in-house trim team.
November 17, 2021 4:41 pmPublished by Craig Ranson
The Jensen 541 interiors are special. Each one entirely handmade with the best materials, all crafted and fitted by hand as it would have traditionally been done back at the factory. Kath, our in-house trim expert here at Bridge Classic Cars, has been working on retrimming the front seats of the 1956 Jensen 541.
Those who have been following along will have seen the condition the seats originally came out of the car like. The foam and covering had all but rotted away to dust but the shells were in good condition and reusable. Kath and the trim team refurbished the shells and made brand newly fitted foams to sit inside the fibreglass buckets.
Now, it was time to trim them. On one of the original seat base was a tiny piece of the original leather. A dark, crimson red. This was the colour that was decided on, to be put back to original specification. Kath carefully matched the materials closest to the original colour to be sent to the owner for selection. Once that was decided on, Kath then began the process of getting the coverings cut to shape and fitted. Each piece was templated and the appropriate swatch of material was selected and cut for the job. Using adhesive, gentle heat and small stretching techniques Kath managed to get the covers in place.
The results are incredible. A wonderful testament to not only the skill and craftsmanship of our in-house trim team but to the timeless design of the 541.
November 11, 2021 10:45 amPublished by Craig Ranson
A crucial part of classic sportscars is it’s brightwork. An instantly recognisable symbol for elegance and style, chromework is the cornerstone of a finished classic.
So it’s time to send off all the pieces from our 1956 Jensen 541 that is currently undergoing restoration here at Bridge Classic Cars. These pieces will be sent off to a local specialist to be refinished, polished and cured before being bought back to our workshop and stored ready for when the car is in final assembly.
There will be more on this fantastic project here on the Bridge Classic Cars blog soon.
November 10, 2021 3:22 pmPublished by Craig Ranson
It’s nearly time for Peony Red, the 1960 Jensen 541S to go off to her new home away from us here at Bridge Classic Cars. Every square inch of Peony Red has been worked on in-house at Bridge Classic Cars by our expert in-house restoration teams.
We will be sad to see her go but before she leaves, our workshop manager and senior technician John has been giving her a pre-delivery inspection ahead of our travels. John has been going through each individual system on the car to ensure everything is all present and correct before the end of the week.
Alongside John is Tamas, one of our junior technicians to work on getting Peony Red ready.
Safe travels.
October 26, 2021 12:50 pmPublished by Craig Ranson
As part of Peony Red’s pre-delivery inspection, our in-house trim team have been busy finishing off parts of the interior. Mainly the tunnel carpet.
This Jensen 541 has been a long-loved restoration by us here at Bridge Classic Cars. Every department of our in-house restoration team has worked on this car in one way or another. Now, our trim shop is finishing off the last bits. Mainly it needed to have its transmission tunnel carpets finished.
The sound-deadening and insulation were fitted to the tunnel and then the templates could be made for the piece. After they had been cut, edged and fitted a small inspection flap needed to be carefully cut into the finished carpets for future use if ever needed. Kath carefully made a small ear from the matching carpet and trimmed it just like the other carpet to match and bring the whole piece together.
Next was the all-important tool tray. A unique piece of the Jensen 541, it lives underneath the glove box. The tray itself has been in our body and paint shop to make sure it looks absolutely perfect before it’s cover was made by Kath and fitted to the glovebox.
The interior of Peony Red looks absolutely sensational if we do say so ourselves.
October 25, 2021 11:15 amPublished by Craig Ranson
Peony Red, the 1960 Jensen 541S, is reaching the end of its restoration and its pre-delivery inspection. So it’s time to get the last few finishing touches completed and in the car.
One of these systems that is being finished by our in-house trim experts is the sound system. Peony Red has got a modern stereo unit, although it is a classic-looking head unit it is thoroughly up to date. With that, it does require a set of new speakers.
Kath has been working on making new speaker boxes from scratch for the car. These were made from a simple wooden box but finished in matching carpet to the rest of the interior to blend into the car and be completely useable for her new owner.
Just because it’s a classic car, doesn’t mean you can’t have some of the modern luxuries. We think its a good balance of old and new in this stunning 1960 Jensen 541S
October 22, 2021 11:36 amPublished by Craig Ranson
Here at Bridge Classic Cars, we’ve built a reputation for being one of the leaders in the restoration of the Jensen 541 family. The latest of these that is just beginning its journey is this 1956 Jensen 541.
This car came to us as a semi barn-find. After pulling it into the workshop, our in-house restoration technician Scott began to separate all the associate parts that were left inside the shell. This is an important part of any ground-up restoration as it gives you a clear view of what is going to be needed and its availability.
With the body and chassis of the Jensen, Scott has been going through to assess what parts can be refurbished and what will need to have replacements made. Carefully Scott has been removing, cataloguing and storing the various fixings and components which can be fully inspected at a later date by our in-house restoration teams.
Expect to see more about the restoration of this 1956 Jensen 541 on our Blog very soon.
That’s our 1956 Jensen 541 safely in our enclosed transporter and on its way back to the Bridge Classic Cars workshop in Pettistree.
It had been sat for quite a while awaiting its place in line for restoration. Our transport team carefully positioned the enclosed trailer up to the front of the sleeping sportscar. Inch by inch the car was tenderly pulled from the storage unit to keep it and the building around it safe.
With the car and all other parts securely stored and the area cleaned up, it was on its way to the workshop to begin teardown in preparation for its full restoration.
First up on tour is the amazing 1969 Ford Escort Twin Cam that was cruising around Ireland on holiday with its owner. We worked on this very car earlier this year and it’s amazing to see it being used and enjoyed. Safe travels!
Next on the road is the 1960 Jensen 541S ”Prototype” which was taking part in Petit Tour in Belgium. This Jensen was in with us in 2017 and 2019 for a full restoration but it’s amazing to see it out and being enjoyed by its owner.
This is a perfect example of the level our in-house trim experts at Bridge Classic Cars work to.
The first photo shows what was left of the rear seat of the 1956 Jensen 541. There wasn’t a lot left after years of uncovered storage. But, thankfully our in-house teams could disassemble the old seat to then reverse engineer the piece.
Kath and Brian managed to completely recreate the wooden base piece by piece using the same techniques as the original trimmers. Once the wooden base had been built up and fixed together, it was time to start hand shaping the foam.
The foams of the seats have to be hand faired to make sure it flows perfectly once the covers are made for this particular car. Being able to reference the previous 541 series interiors, our in-house trimmers got the shape of the foams spot on.
Next up for the interior of the 1956 Jensen 541 will be its interior colour choice and the trim team will begin to make its covers.
September 24, 2021 1:20 pmPublished by Craig Ranson
Time for an update on the interior of the 1956 Jensen 541 we have here at Bridge Classic Cars.
In the last update on the interior of this particular 541, our in-house trim shop had stripped the original seats back down their bases to assess their condition. Also, the colour selection pallet had been proposed to this very lucky customer.
Now, with the seats back to the simplest form, our in-house trim specialist Kath could begin to form the bespoke foam-work that makes up the backrest and base cushion on these unique handbuilt sportscars.
Each component of the interior is entirely hand built by our in-house trim experts.
For more updates, keep a look out on our news page.
September 23, 2021 1:39 pmPublished by Craig Ranson
The choice of colour on a classic car interior is a big part of any restoration.
Do you try and match as closely to the original as possible or do you personalise and make it unique to your own taste? Tough call. But, our in-house trim shop team will do either request to a world-class level.
This is the stage that we are at with the restoration of the interior of the 1956 Jensen 541 at Bridge Classic Cars. With the volumes of swatches that we carry for our clients to choose from, you can have almost any combination imaginable and always to the highest level of fit and finish.
This Jensen is starting from the ground up with its interior. So, while the choices are being made, Kath will be making the custom-fit handmade padding that will sit under whatever colour combination this very lucky client chooses.
Check-in on the News Page for more updates on this very exciting project.
September 22, 2021 8:04 amPublished by Craig Ranson
Work is continuing on the interior of this in-house handmade interior of the 1960 Jensen 541R we have in with us for restoration at Bridge Classic Cars.
This entirely bespoke and fitted interior being made by our in-house trim shop shows the level of detail needed for such a unique and classic car. The foams are individually cut and refind to make sure that the seat fits the owner well but also follows the classic, following lines of the original interior trim.
The Jensen 541 family are all so unique and entirely handbuilt that the interiors are as individual as the car. This particular car is a very special project to us here at Bridge Classic Cars so keep an eye out on our news page for more updates on this fantastic example of the marque.
September 20, 2021 2:29 pmPublished by Craig Ranson
For a handmade classic car, only a handmade interior will do. This is much the story with our beautiful 1960 Jensen 541R we have in the trim shop here at Bridge Classic Cars for one of the incredible owners, Gordon.
Our beloved Lilac has been in the trim shop recently to have our in-house trim experts begin work on upholstering the seats for this truly unique car. Starting from scratch, our upholsters began laying out the original frames and foams to ensure that the new set, which are handcrafted in-house, would fit. They also had to suit the cars classic but also quite contemporary lines.
The webs for the rear seat needed to include the signature rear hump. This had to be taken into account when making this one-off interior. The rear is a masterpiece of flowing lines that finish in neat and crisp corners that perfectly suit a car of this calibre. The padding was selected to give the most amount of support for the driver and passengers whilst out there enjoying the gorgeous 541R.
Our in-house team of automotive upholsterers took their time to make sure that the front seat also was given the same treatment as the rear. Skillfully matching the compound shapes and curves that make up the best seat in the house when it comes to enjoying a truly unique classic car.
September 14, 2021 9:56 amPublished by Craig Ranson
This tool tray is from the Peony Red 1960 Jensen 541S. It hasn’t got any tools that were in it, so the customer is going to source those separately. Kath is going to shape a new piece of foam and cover it in black vinyl to match the dash. This piece of foam is the handle part, and the piece you see while sitting in the car. The tool tray sits underneath the dash, on the passenger side, and slots in like a draw into a metal frame.
In the trim shop, Brian has been fitting the front squab seats of the 1960 Jensen 541R to their foams and frames. These seats were created and sewn by Lydia a little while back. You can read about the process here and here.
Brian started the fitting process by glueing and stapling the front squab “faces”/fronts to the frames, making sure the leather was nice and tight with no wrinkles. The staples went around the back of the wooden frame. The back of each seat was then attached with staples that went into the piping flange. 3mm plywood was cut out to the correct shape using a paper template for the bottom of each seat, this was wrapped in the white leather/glued onto the wood. This plywood was nailed onto the bottom of the seats with tacks and does the job of hiding the staples and raw edges of the leather.
Dave has been working on the 1960 peony red Jensen 541S. He’s adjusted the cover for the gearbox so it can come apart for an easier inspection. Bolts have been fitted so it’s fixed in securely but also has a way to undo. We definitely have clever people working for us!
Lydia has also had a part to play in this process by sanding carpet, glue and paint off one of the floor panels that sits underneath the gearbox.
John has been giving the heater valve some attention on the peony red 1960 Jensen 541S. When it was being tested, the heater was blowing hot when it was actually being set to cold on the control. So John set about changing the valve for it to work properly.
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