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jensen 541 specialist

Teardown – Stripping Down the 1959 Jensen 541R

July 1, 2022

The workshop team at Bridge Classic Cars have begun the process of carefully stripping down the 1959 Jensen 541R ahead of its restoration beginning.

The workshop team have worked alongside our trimmers to remove everything from both the inside and outside of the classic GT car. Even under the front clamshell, the wiring and various hoses have been removed in preparation for the 4 litre straight-six engine to be pulled out.

Once this is complete, the team can begin to remove the bodywork from the frame to assess and inspect the running gear move thoroughly.

To see some more detailed shots from our workshop on the teardown of the 1959 Jensen 541R, check them out below:

Progress – Framework Fit on the 1956 Jensen 541 Chassis

July 1, 2022

The workshop at Bridge Classic Cars is working on the chassis of the 1956 Jensen 541 currently in for its full restoration by us here in Suffolk.

Recently the team have been working on adjusting and refining the brand new chassis for the classic GT car. Now with the majority of the reinforcements and adjustments in place, the team can begin to fit up the various framework pieces which create the substructure for the body.

A network of cross-linked metal channels combine to create the skeleton of the car. The team had to make sure the chassis was perfect before this could be done to ensure the framework sits exactly where it should do at this key stage.

Strip Down – Tearing Down the Seats and Panels of the 1958 Jensen 541R

July 1, 2022

The trim team have begun the interior side of restoring the 1958 Jensen 541R. The first stage is to strip back the fibreglass bucket seats and rear panels.

The team carefully unpick all of our restoration pieces, catalogue each piece and store it for templating later. With the team having done over a dozen Jensen 541 interiors by this point, they have perfected the art of disassembly on them.

The team begin by separating the base from the back and then remove everything down to its fixings, covers and foams in order to inspect and assess any of them.

The team also stripped down the handmade rear quarter panels to their coverings, backboards and the hand shape wooden framework.

This Just In – 1955 Jensen 541 Arrives at the Bridge Classic Cars Workshop

July 1, 2022

The 1955 Jensen 541, which records show is the 8th car ever built, has arrived at the Bridge Classic Cars Suffolk HQ.

The team recently picked up the classic Jensen from its previous owner in Lincolnshire before being bought home to Suffolk for our team to inspect. As soon as it came out of our enclosed trailer, the workshop technicians began to roughly reassemble the car’s panels back onto the framework before it was loaded back up and taken to our secure storage facility, The Hangar, to await its commission.

Keep a look out here on the Bridge Classic Cars news page very soon for more updates on this very early 1955 Jensen 541.

In the Cracks – Fibreglass Repairs on the 1958 Jensen 541R

June 29, 2022

After being stripped down and inspected, the body of the 1958 Jensen 541R has been checked over and had the start of its fibreglass repairs in the Bridge Classic Cars bodyshop.

The team have gone over the entire body to inspect any visible cracks or defects in the body before sanding back certain known and suspect areas to find any piece of the composite body which will require attention. In some areas, simply a small build-up material is needed to strengthen or flatten out a particular place.

Once the matting was laid down onto the panels and then resined, it is left to cure and harden before being sanded down.

First Fire – Firing Up the 1959 Jensen 541R for the First Time

June 28, 2022

The workshop team at Bridge Classic Cars have fired up the ‘Barn Find’ 1959 Jensen 541R for the first time in several years.

The team used a small electric fuel pump to feed the carburettors, cleaned up the spark plugs and it fired up first time! The 4-litre straight-six ran absolutely perfectly with our workshop manager Jon at the wheel and our senior technician Dave handling the fuel.

Take a look at this amazing moment at our Suffolk HQ.

New Arrival – Collecting the 1955 Jensen 541

June 27, 2022

The Bridge Classic Cars transport team have headed north from our Suffolk HQ to collect a very specialist Jensen 541.

This Jensen 541 was a stalled restoration in Lincolnshire which the team have managed to acquire. This particular 541 is special in the fact its identifying numbers, when checked against The Jensen Bible, show this to be the 8th production car built by Jensen in the 541 run.

The car was collected and put into our enclosed transporter to be taken to our secure storage facility, The Hangar, to await its restoration commission.

Keep a look out on the Bridge Classic Cars news page for more updates soon on this 1955 Jensen 541.

This Just In – 1958 Jensen 541R Arriving from Holland

June 27, 2022

The Bridge Classic Cars workshop welcomed the latest arrival to our Suffolk HQ recently, another very special Jensen.

This 1958 Jensen 541R is actually one of the prototype cars produced by Jensen as a proof of concept for the automatic gearbox option. It is also believed one of its original owners was part of the Lever family, which went on to become the global company behind Unilever.

It also features a custom, handmade grille which was made by the owner for the car that the team will incorporate into the reassembly for its owner but our team will be delivered to the customer with its signature radiator flap, a key element of the 541R.

This 1958 Jensen 541R has come to us from the Netherlands for our body and trim teams to work their craft on the classic GT car. The car will be fully assessed for any repairs that need to be made before it is refined and worked on by the body team while the trim shop begins work on the interior of the classic 541R.

The car will be finished in Ice Blue Metallic with a Lobelia Blue roof by the paint team with a complimenting dark blue interior and grey piping.

We’re always excited to welcome another 541 into the Bridge Classic Cars family and can’t wait to show you the progress very soon on this special 1958 Jensen 541R.

Have a look at the gallery below of the 1958 Jensen 541R as it arrived on its trailer from Holland!

First Steps – The 1959 Jensen 541R Begins its Inspection

June 24, 2022

After arriving this morning at the Bridge Classic Cars Suffolk HQ, the 1959 Jensen 541R has already made its way onto the ramp for the team to begin assessing and inspecting the 1950s GT car.

As with all of our restorations and projects, the car will go through a full inspection and assessment by the various departments (both aesthetic and mechanical) to compile a report and come up with a plan for the restoration of the unique British grand tourer.

Keep an eye out on the Bridge Classic Cars news page very soon for more updates on the 1959 Jensen 541R.

Stronger – Fibreglass Repairs on the Boot of the 1956 Jensen 541

June 24, 2022

The body team at Bridge Classic Cars have been performing some fibreglass repairs on the boot lid of the 1956 Jensen 541 in with us for restoration.

Mauro has carefully reglassed certain areas of the bootlid to strengthen key places as well as refit the stripped-back boot latch. All of these were then built up over several layers before the resin was left to harden and cure.

Full Service – Servicing and Fixing the Bonnet Stays on the 1958 Jensen 541R

June 22, 2022

The workshop team at Bridge Classic Cars have carried out a full service on the 1958 Jensen 541R which is in at our Suffolk HQ.

Dave, one of our restoration technicians, has carried out the service to the classic Jensen which also involved some work in the distributor to make sure this beautiful 1950s GT car runs smoothly and perfectly every time.

While in the workshop, Dave took the opportunity to carry out a repair to the bonnet stays of the car to make sure the bonnet stays open and does suddenly drop on whoever is working on it.

Best in Show – The 1959 Jensen 541R ”TEA 541” Wins Big at Jensen Show

June 17, 2022

The 1959 Jensen 541R which was recently in with Bridge Classic Cars for some work has won several trophies at a large Jensen show it was due to attend.

The team here at Bridge Classic Cars are always immensely proud when a car we have worked on gets recognised for its acclaim. So, when the owner sent us over a photo of the car with the Ron Smith Cup and the Members Trophy from the show which turns out was its first show ever!

We had done some set-up, interior and mechanical work on the Jensen in the run-up to it making the trip to the show and we also organised the car to be professionally valeted and cleaned ahead of its competition debut.

Coming Together – Wheel Wells and Front Arches of the 1956 Jensen 541

June 16, 2022

The paint and body shop at Bridge Classic Cars have been continuing with the fibreglass work on the 1956 Jensen 541 in at our Suffolk workshop for restoration.

Previously, the team remade the aluminium wheel wells which were then refinished in hardwearing black before being put into storage. Now, they can be pulled out and the team begin the process of making them into one complete unit.

The aluminium wheel wells have been bonded onto the fibreglass inner wings of the classic 541 before then have layers of fibreglass resined over the edge in order to create a uniform piece. From there, the team began work on the fibreglass filler used to perfect and refine the shapes which make up the pieces.

Coming Soon – 1958 Jensen 541R

June 15, 2022

Arriving soon at the Bridge Classic Cars restoration workshop at our Suffolk HQ is this 1958 Jensen 541R.

The car will be coming over from the Netherlands to join our other 541 projects that the workshop teams are hard at work on.

Keep an eye out on the Bridge Classic Cars news page soon for more on this incredible project.

This Just In – 1958 Jensen 541R

June 13, 2022

This stunning green over white 1958 Jensen 541R has just arrived into the Bridge Classic Cars workshop at our Suffolk HQ for the team to have a look at.

The team here are well-versed with the Jensen 541 family, having either restored or worked on over a dozen of the classic sports GT’s so this one is in good hands. We have been tasked with carrying out a full service on the car as well as a complete and total inspection for the owner.

The team will also investigate the possibility of some upgrades in the cabin and a thorough check of the gearbox’s operation as requested by the client.

Keep a look out on the Bridge Classic Cars news page for more very soon on the 1958 Jensen 541R.

Trimmed – Foaming the Seat Base of the 1955 Jensen 541

May 25, 2022

The trim team at Bridge Classic Cars have been working on completely revamping the seats for the 1955 Jensen 541. Beginning with the bases…

Lydia, one of our trimmers at Bridge, has carefully wrapped the stripped back and refurbished seat base for the 541 ahead of the team making the new leather covers.

Closer Look – Fibreglass Repairs on the 1956 Jensen 541

May 24, 2022

The paint and body team at Bridge Classic Cars have given us a closer look at the fibreglass repairs on the 1956 Jensen 541 in for restoration.

In these photos, you can see the thinness of the material in areas which had developed some severe checking and in some areas, cracks had begun to appear. So, the team not only strengthened the outside face of the panel but also reset the inside of the piece with modern hard-lasting resins and glass sheets. Carefully, these were built up in specific areas before being left to cure and harden.

Back to Basics – Stripping Back the Seats of the 1955 Jensen 541

May 20, 2022

The interior team at Bridge Classic Cars have worked their way through the teardown of the front seats on the 1955 Jensen 541

With the seats in such a delicate condition, the team had to approach this task with a meticulous and thorough approach to get the classic Jensen’s bucket seats stripped all the way back to the fibreglass cores. The team made careful note of every fixing location and took detailed measurements and notes for the seats reconstruction later down the line.

Progress – Continuing Work on the Interior of the 1955 Jensen 541

May 18, 2022

The Bridge Classic Cars interior team have been making progress on the interior of the 1955 Jensen 541.

Each part of the interior of the car has been entirely made by hand by our trimmers. The team have taken each individual pieces from the kick-boards to the seat bases and turned their skill to not only the strip down but also the evaluation and rebuild. The team carefully strip everything back to their core components before any need repairs are made or wether they will need to be entirely remade for the classic Jensen.

The finish that the Bridge Classic Cars interior trim team can achieve is because of this care and skill from the earliest stages to the final product.

Key Features – Work on the 1959 Jensen 541R

May 17, 2022

The workshop restoration team at Bridge Classic Cars have been working on completing several jobs on the beautiful 1959 Jensen 541R in with us.

The first job that need completing was to get the moveable front grille working again. The front grille of the 541R is moveable to vary the airflow into the radiator of the car. This whole mechanism is cable operated and needed to be replaced and tensioned in order to get the system working exactly as it should.

Next, the team turned their attention inside the classic 541R. The team had been tasked with replacing the seat belt mounts in the car. These are a vital safety feature of any car so their mounts must be secure, stable and flat in order to have the belts fixed properly into place. Each of the mounts was removed from the car and replaced by the team. The key mounts go through the gearbox tunnel of the classic Jensen, which were cut out and replaced then painted in rust proofing.

Progress – Update on the 1959 Jensen 541R

May 10, 2022

The team at Bridge Classic Cars have been making progress on the beautiful 1959 Jensen 541R in our restoration workshop.

Firstly the team began by removing the seats in order to correctly fit the centre console of the classic Jensen. For some reason, it had been previously fitted backwards. So, the team removed the seats to get access and then reinstalled the piece in the right orientation.

Next, the team began work on replacing the rear windows of the car. These are plexiglass pieces which have been made specifically to fit the 541R, the team carefully refined and worked them into place.

The team have also gone through the fuel system of the car. Upon inspection, they found an issue with the several filters and pipes leading from the fuel tank to the carburettors. Our technicians noticed the main feed line had a severe kink in it which was causing a fuel flow issue and along with that, replaced the in-tank fuel filters (both primary and reserve) to make sure the big straight-six is getting all the fuel it needs.

A request by the owner of the car was to fit a new steering wheel to the classic Jensen 541R. For this the team also went into some of the switches and selectors to service and clean them out. Then, they could begin to remove the original steering wheel. Uniquely, the 541 steering wheel is actually riveted to the boss. The team carefully drilled out each individual rivet to separate the steering wheel from its boss. Then, working in reverse with the new steering wheel the team reattached the wheel and got it back into the car.

And while they were working on the interior, they have replaced the handles with new pieces which really set off against the grey/blue inside of the classic 541.

Piece by Piece – Trim Panels on the 1956 Jensen 541

May 4, 2022

The trim shop at Bridge Classic Cars has been working on building and finishing some of the interior trim pieces for the 1956 Jensen 541.

Lydia, one of our in-house trimmers, had worked on the ceiling pad and window surrounds as part of the restoration of the classic Jensen. These have been specially made, padded and trimmed to match the rest of the interior being made specifically for this 1956 Jensen 541.

Each piece of the Jensen is bespoke to the car to ensure the best fit and finish for all of our interiors as no two cars are the same. So, these pieces will be safely wrapped and catalogued to be put into storage for the reassembly of the car.

Freshly Made – The Fresh Chassis for the 1956 Jensen 541 Back at the Workshop

May 3, 2022

Bridge Classic Cars are pleased to unveil the newly completed chassis for the 1956 Jensen 541 has arrived back at our Suffolk restoration workshop.

The newly completed chassis has been made especially for this project as the car will be converted to a left-hand drive. The custom-made bulkhead has not been drilled or cut for the conversion so our workshop team can make sure that all the necessary systems can be worked into the car in real space.

It’s amazing to see this key piece of the project returning to our restoration workshop.

Progress – The Restoration Team Begins Inspecting and Working on the 1959 Jensen 541R

April 28, 2022

The restoration team in the Bridge Classic Cars workshop have begun work on the beautiful 1959 Jensen 541R for its owner.

The team have started by addressing an issue the car did on its way to our restoration workshop. On its way, the bonnet of the 541R came loose and flew up. Unfortunately, this damaged the stays in the struts which hold the one-piece fibreglass clamshell up during any work. So, our technicians managed to release them in order to remove them from the car and inspect them.

Our technician Dave noticed that the stops/catches had broken and were out of shape. These had to be repaired and rewelded in places in order to get the bonnet to both hold open and remain closed. The team will also be looking into how the bonnet managed to open from the clips that keep it tightly shut.

Along with the work on the struts, the team have been looking into the reported issue with the fuel gauge on the classic Jensen. The issue is believed to either be with the gauge or with the sender unit within the fuel tank itself. The team did find the arm for the float level was broken so that has been repaired and are currently looking at, inspecting and investigating the rest of the fuel system in the car to narrow down the root cause of the issue which includes the wiring to gauge itself.

Changes – Working on the Bonnet and Suspension of the 1958 Jensen 541R ”Navy”

April 25, 2022

The restoration technicians in the Bridge Classic Cars workshop at our Suffolk HQ have begun works on the 1958 Jensen 541R known to us as ‘Navy’.

The team began by carrying out several jobs on the rear axle of the classic Jensen. The rear axle strap required a repair to be carried out on it and along with that, repositioning of the brake pipe to a safe location on the rear axle.

The team then began working on preparing the front suspension to be stripped so the team can replace the perished bushes in the upper arms, making sure the front suspension is the best condition possible.

One issue that was noted by the owner of Navy, was that the one-piece fibreglass bonnet was interfering with the driver’s door when opened. The team began the process of adjusting the hinge in order to get the correct spacing and alignment for the panel and not contact the edge of the door.

Gone Through – Inspecting the 1958 Jensen 541R

April 21, 2022

The 1958 Jensen 541R ”Navy” has been into the Bridge Classic Cars workshop for our team to inspect and report back on a few bits and pieces for its owner.

First off, the team have noticed a small oil leak coming from the front of the classic Jensen. Looking closer, our technicians Paul believes that this slight weap is coming from the front oil seal on the engine.

Next, Paul looked at a strong smell of fuel from the engine bay and found there to be a leak coming from the carburettors.

Also as part of the inspection of the classic Jensen, it was noted that the rubber bushes which form an important part of the suspension, have been to degraded. These are rubber and exposed to the elements so they do perish over time.

Piece Together – Interior Pieces for the 1955 Jensen 541

April 13, 2022

The Bridge Classic Cars in-house trim team have been continuing on the hand-made one-off interior for the 1959 Jensen 541R Princess Grey.

Lydia has been working on getting the centre console and rear seats finished up for this particular 541R. Finished in all matching red, this interior for Princess Grey is going to look absolutely incredible when back in the car.

Each piece has been individually cut, stitched and finished to ensure the best possible fit and final result for the classic Jensen.

This Just In – 1959 Jensen 541R

April 13, 2022

The Bridge Classic Cars restoration workshop at our Suffolk HQ have welcomed this beautiful 1959 Jensen 541R for our teams to carry out a series of jobs for its owner.

Apart from its stunning colour combination, this is a beautiful example of the 541R and the teams are looking forward to sorting out a few niggles on the car which the owner has highlighted. Due to our long history of working on and refining the 541 family, the car will be gone through by our restoration teams to update certain aspects of the car and to also make sure its original features work perfectly and look perfect.

Keep an eye out here on the Bridge Classic Cars news page for more updates on the 1959 Jensen 541R.

Handmade – Replacement Grilles for Jensen 541

March 29, 2022

Bridge Classic Cars is excited to announce that we can now supply beautifully hand-made stainless steel Jensen 541 front grille replacements.

These are handmade to exactly match the openings and shape of the original grilles of the car. The replacement grilles offered by Bridge Classic Cars are uncut and come without any supports or bracketry, these will need to be transferred over from the original pieces or mocked up on the car itself to ensure the best possible fit.

Finished in high-grade stainless steel, these pieces will remain bright and vibrant for longer than regular steel. A beautiful finishing touch to any Jensen 541 restoration.

© Bridge Classic Cars Holdings Ltd, T/ as Bridge Classic Cars. Registered in England and Wales with company number 5047706.