daimler restoration

Panels And Polishing

After being painted in the Bridge Classic Cars paintshop, Chris has been putting all panels back onto our 1964 Daimler 250 V8 and polishing it

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Paint Prep

Our 1964 Daimler 250 V8 has been going through its preparation for paint with classic car technician Scott. Scott removed all the brightwork and trim

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Checking Our Daimler

After being in storage for several years, our 1968 Daimler 250 is in the Bridge Classic Cars workshop for an assessment and appraisal. Classic car

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Panels And Polishing

After being painted in the Bridge Classic Cars paintshop, Chris has been putting all panels back onto our 1964 Daimler 250 V8 and polishing it to finish its repaint.

Now that it has been painted, it will go on to be put back together before moving on to the next stage of its restoration.

Paint Prep

Our 1964 Daimler 250 V8 has been going through its preparation for paint with classic car technician Scott.

Scott removed all the brightwork and trim ready to be fully prepped for a new coat of paint. Before our classic Daimler is finished in the paint shop, Scott also cleaned all the items he removed so they are ready to go back on the car once painted.

The front axle was reassembled and fitted back onto the car too.

Assessing Our Daimler 250

Our 1964 Daimler 250 V8 has been going through a detailed assessment with classic car technician Scott.

Scott has been checking the car to see what work and parts will be required to get it back out on the road. His initial findings suggest that most of the brakes and rubber components need to be replaced.

The next step of Scott’s assessment involved checking and cleaning the fuel system. He removed the old tank and checked the electrics. While doing this, Scott found that the pump wasn’t working so he has replaced this with a temporary one for now.

Scott went on to check the oil and make sure that there were no obstructions in the intake. He was actually able to get the car running before he stripped and rebuilt the brake calipers.

Once the car was running, Scott moved our Daimler to the wash bay. After removing the wheels, he steam-cleaned the underside of all of the old thick grease and grime.

The rear axle was removed, stripped, and cleaned and the rear bushings were removed too. The rear springs were also removed and cleaned.

After Scott had finished his assessment, classic car technician Mauro painted the rear diff and propshaft of our 1964 Daimler 250 V8.

Checking Our Daimler

After being in storage for several years, our 1968 Daimler 250 is in the Bridge Classic Cars workshop for an assessment and appraisal.

Classic car technician Jonn began his inspection of our classic Daimler and found some small areas of rust as well as noticing an issue with the engine oil level. The oil had been overfilled so there was actually too much of it in the car.

Once the car has been fully checked, Jonn’s findings will be reported to the car’s owner ready to formulate a plan of action for the future.

Front Crossmember Removal

In order to carry on getting our 1986 Daimler DS420 restored, classic car technician, Dave, has had to remove the front crossmember.

This is an important component of the car as it helps maintain stability (among other things) so the repair and replacement is something only skilled technicians, like those at Bridge Classic Cars, should consider doing.

Intricacy – Further Metal Repairs on the 1986 Daimler DS420

The fabrication team at Bridge Classic Cars have been continuing the lower metal repairs on the 1986 Daimler DS420 which is in at our Suffolk HQ.

Our fabricator Monty has been going through each section of the DS420 to get the metalwork in perfect condition. This time, the team have been working on repairing the front lower sill and inner arch.

Any section of corrosion has been carefully cut out and the area treated and neutralised before the handmade patch panels were put together, refined and welded into the car. The team have been working to tight tolerances and making sure that the structure and strength were put back into the areas.

The Other Side – Metal Repairs on the Passenger Side of the 1986 Daimler DS420

As the work is being carried out on the other side of the 1986 Daimler DS420, our fabrication team have been working on the passenger side of the car at the same time.

One of our amazing fabricators, Chris, has been working on removing any corrosion from the classic limousine. Much like the other side of the car, the team have been focusing on the rear arches, inner arches, sills and front arches. Every time an area is in need of repair, Chris would create handmade patch panels specifically for the area they were needed in recreating much of the sills and inner arches by hand.

New Metal – Repairing the Drivers Rear Wheel Arch on the 1986 Daimler DS420

The fabrication team at the Bridge Classic Cars Suffolk HQ have been busy working on repairing the inner and outer wheel arch on the 1986 Daimler DS420.

The team have uncovered areas of heavy corrosion in the lower parts of the classic Daimler. These are being systematically cut out of the car and replaced with new handmade patch panels, including the rear arches.

The team have thoroughly inspected any areas of corrosion and removed any affected material to bring it back to clean, strong metal to work from. From there, the team have made up the individual pieces needed to recreate the missing parts. Each of these is then carefully tacked into place to avoid warping certain areas and then finish welded.

Complete – The 1987 Daimler Double Six is Finished

The restoration teams at Bridge Classic Cars have finished the restoration of the 1987 Daimler Double Six so it was time to take some final photos of the car before it is safely put into storage.

The Double Six has been through every department at our Suffolk HQ, from being carefully dismantled by the workshop team and then handed over to our fabrication shop to repair some issues with the bodywork. Next, our paint and body team took over the project to get every piece and panel into perfect shape before repainted and polished.

Then once all the panels had been painted and aligned back onto the car, it could be given back to the workshop for our restoration technicians and trim shop to work on the car. Piece by piece the classic Daimler was put back together and fitted-out working towards its completion.

With everything finally finished, the car was fully valeted and taken over to our secure storage facility, The Hangar, where it will be stored for its owner.

Underneath – Repairing the Rear Valance on the 1986 Daimler DS420

The fabrication shop at the Bridge Classic Cars restoration workshop have been continuing to work on the 1986 Daimler DS420 in for restoration.

This time, the team have been handmaking several patch panels to the inner structure of the rear wings which were then plug welded into the body for strength. Then, they could move on to hand making one of the bigger patch panels needed.

This piece runs along the entire bottom edge at the back of the car. From a flat sheet of steel, the team have shaped and tweaked the panel into shape for a direct replacement. Shrinking and stretching the bottom edges to match the curve of the panel. Once in shape, the team could weld and smooth in the end caps which have been completely made by hand by our fabricator Monty.

Then, the whole piece could be test fit to see if any areas needed clearancing the bodywork to accept the new piece.

Going Deeper – Assessing the Rear Wings and Sills of the 1986 Daimler DS420

The fabrication shop at the Bridge Classic Cars Suffolk restoration HQ have begun to look deeper into the corrosion on the bottom of the 1986 Daimler DS420.

The fabrication team began by cutting a section of the bottom of the Offside Rear Wing which had corroded on the bottom before removing the outer skin of the wing around the entire arch all the way down to the sill.

At the sill, they have trimmed back the outer sill to expose the inner structure to check for any corrosion or damage to that area.

At the Ready – Priming the Bonnet and Boot of the 1986 Daimler DS420

The boot and bonnet of the 1986 Daimler DS420 have been in the Bridge Classic Cars paint shop for their next round of work in the lead-up to paint.

The team have carefully rubbed back all of the pannels on-top and underneath before getting the pieces into primer followed by a light coat of Polyfan. This will act as a guide coat for the team when sanding to help identify any low spots which will need to be addressed in order to achieve a perfect finish on the car.

Fresh Metal – Door Repairs on the 1986 Daimler DS420

The other door of the 1986 Daimler DS420 has been on the bench in the Bridge Classic Cars fabrication shop to have various metal repairs.

The door of the classic Daimler has suffered some quite serious corrosion in places which have been carefully cut from the door for the team to begin making hand-made patches for the car.

Each of these pieces, after being formed, is then test fit and adjusted to make sure the final fitment is perfect before Monty, one of our fabricators, final welds them into their place making sure each individual piece interacts with any other pieces around it.

Update – New Console Plugs and Alarm Sensor Removal on the 1987 Daimler Double Six

The 1987 Daimler Double Six is having the last few pieces of its interior refit finished by the Bridge Classic Cars in-house trim shop.

The first task was for the team to retrim the centre console plugs of the classic Daimler. After being covered they were installed into the centre console of the car before the team could move onto the next job.

In the rear window, on the parcel shelf, is an alarm sensor for the car. This trim shop carefully removed the sensor from the parcel shelf before recovering the area with a capping.

With the Grain – New Veneers on the 1987 Daimler Double Six

The trim shop at Bridge Classic Cars have been replacing the wooden veneers in the 1987 Daimler Double Six as part of its restoration.

The team have gone through and replaced the wooden trim pieces of the car with brand new pieces which were supplied for the car. The team have carefully then reinstalled them back into the car making sure to get the perfect fitment to get the whole interior to fit and sit perfectly.

Readied – Priming the Doors of the 1986 Daimler DS420

After their metal repairs were completed by the fabrication shop, the doors for the 1986 Daimler DS420 have been taken into the Bridge Classic Cars paint shop to be primered.

The doors were first thoroughly cleaned down before the team set them onto the door jigs to be sprayed. The first stage is to get the panels into Epoxy Primer to stop any rust from forming on the bare metal doors. These will then go on to be reworked by the team until perfect and keep going through various sanding and priming stages until they’re ready for paint and then reunited with the body.

Inch by Inch – Repairing the Doors on the 1986 Daimler DS420

As part of the restoration of the 1986 Daimler DS420, the team have been carrying out various metal repairs to the doors of the classic limo.

Our fabrication shop has made multiple patch pieces for the car which all have to be perfect fits to work around the complex compound curves which make up door jams and recesses, while also having the correct orientation to fit into the door openings on the body once closed.

The fabrication team have also replaced the bottom corner of the door due to quite heavy corrosion.

With all of the metal repairs done on the doors, it was time to get them moved over to our paint and body shop for the team to continue the restorative work.

Starting Point – Rust Repairs Begin on the 1986 Daimler DS420

The fabrication shop at Bridge Classic Cars have been starting on the rust repairs to the classic 1986 Daimler DS420.

The team have spent some time assessing and inspecting the corrosion on the bodywork of the classic limo before beginning the intricate metal work.

Work began around the rear window frames which saw quite heavy corrosion around the channels. These areas were cut out and replaced with handmade pieces to perfectly fit the size and contour of the car. Carefully they were welded in to avoid any warping of surrounding areas which are heavy with trim.

Then, work could begin on the bottoms of the doors. These had seen quite substantial corrosion, with a whole new bottom lip having to be made by our fabricators and grafted onto the doors itself. Because of the corrosion in the bottoms of the door, the door jam area of the large rear doors also needed work by the team. This area was cut out and then taken back to fresh metal, the surround being used as a template for our fabricator Monty to make a one-off, handmade piece that fit perfectly into the gap.

Keep an eye out on the Bridge Classic Cars News Page very soon for more updates on the 1986 Daimler DS420.

Out Back – New Boot Trim for the 1987 Daimler Double Six

The Bridge Classic Cars trim shop have turned their attention to the rear of the 1987 Daimler Double Six which is in our workshop for reassembly as part of its restoration.

The team have made a new boot top trim piece for the classic Daimler. Using the original as a template, the team have carefully recreated the original piece to be a perfect fit under the decklid. Along with that, the team have also made new smaller panels out of mil board for the boot of the car.

Update – Reassembly of the 1987 Daimler Double Six

The 1987 Daimler Double Six has been coming back together in the Bridge Classic Cars restoration workshop at our Suffolk HQ.

The workshop team have been getting the classic Daimler back together in order to perform the first fire-up of the V12. Firstly the team have put the newly repainted and refurbished fan shroud onto the cars core support so the various leads and hoses can be routed on the front of the car. At the same time, the team have worked on refitting the chrome trim to the flanks of the Daimler as well as spraying the wheel wells with durable, hard-wearing black paint.

This is all part of the cars restoration journey, in which the team will fire up the car to check all the necessary systems which were removed from the car.

Refinished – 1987 Daimler Double Six Parts in Satin Black

The Bridge Classic Cars in-house paint shop have been working on refinishing some of the final pieces for the 1987 Daimler Double.

Various brackets, panels and the fan shroud have all been stripped, cleaned and prepared before being taken into our paint booth/oven to be finished in Satin Black for the project.

Once these have completely cured, the workshop team can begin getting them fit back onto the classic Daimler in with us for restoration.

Under the Surface – Stripping the Doors of the 1986 Daimler DS420

The doors on the 1986 Daimler DS420 have been stripped back by the paint and body team in preparation to be handed over to the Bridge Classic Cars fabrication team.

The doors had to be stripped back in certain areas in order for the team to assess the corrosion in each piece and come up with a repair plan for the doors.

There are a few areas which will need significant repairs by the fabrication team so keep an eye on the Bridge Classic Cars news page for more updates very soon.

Piece by Piece – Putting the 1987 Daimler Double Six Back Together

The restoration journey of the 1987 Daimler Double Six is moving ahead with the workshop team at Bridge Classic Cars. The team are in the process of putting the classic Daimler back together piece by piece.

Scott and Paul have worked together, to begin with reinstalling all the necessary trims back into the panel work of the car. Along with that, they have installed the new back boxes into the car around the heat-shielding.

Coming Back Together – Reassembly of the 1987 Daimler Double Six Begins

The restoration workshop at Bridge Classic Cars have begun the process of reassembling the 1987 Daimler Double Six following its time with our paint and body team.

The team began by getting the sunroof panel installed into the mechanism to be able to fit back into the roof of the Daimler so the trim team can come to help with the trim panels that surround it.

After the sunroof was back in the car, the team moved on to getting the sill plate mounted into the car and test fitting the polished plates onto the car.

Inch by Inch – Removing the Roof from the 1986 Daimler DS420

The trim team at the Bridge Classic Cars restoration workshop have worked with our body team to remove the collapsible roof on the 1986 Daimler DS420.

The team needed to remove this as part of the vehicle’s restoration as to inspect and assess the condition of each component as well as the inner and out coverings to use as templates.

Each piece had to be removed gingerly and extremely carefully so as to not damage any of the pieces or mechanisms to best assess each part of the roof.

Cut & Polish – Finishing Work on the Panels of the 1987 Daimler Double Six

The paint and body team at Bridge Classic Cars have been working on the final stages of the paint journey on the 1987 Daimler Double Six’s panels.

The team have gently cut back the paint and clear-coat on the panels with finer and finer abrasives in order to create a uniform finish for the pieces. Then, they can be machine polished and buffed to a mirror finish.

Inside Out – Raptorguard on the Inner Wings of the 1987 Daimler Double Six

The paint and body team at Bridge Classic Cars have sealed the inner wings of the 1987 Daimler Double Six which is in for restoration.

The team sealed the inner wings using a product called Raptorguard. This is a hard wearing urethane which will protect the inner arches and wing of the car from absorbing moisture from any dirt collected inside the panel. This is something we do on most of our restorations to protect the longevity of the pieces and ultimately the car itself.

Areas of Interest – Finding Corrosion on the 1986 Daimler DS420

During the inspection of the 1986 Daimler Double Six, the Bridge Classic Cars workshop team have found some corrosion areas that they would like to look more in-depth at.

The team noticed a few areas on the underside of the classic Daimler during the process of inspecting the trims, this pushed the team to begin getting to the root cause and seeing just how far the corrosion goes into the sills and several substructures.

With that, the team began to carefully take apart the sills and loose corrosion on the underside of the car to then start to formulate a plan for repairs.

Inspection – Assessing the 1986 Daimler DS420

The 1986 Daimler DS420, which arrived recently at the Bridge Classic Cars workshop from America, has been up on the ramp for our teams to begin inspecting and assessing the classic limousine.

As part of its inspection, the team will build up a report on the overall condition of the vehicle along with any areas which need further assessment and a plan for repair or refurbishment. This time, the team were focusing on the underside of the classic Daimler to make sure it was structurally sound and safe before any further work is carried out.

The team turned their attention to suspension pickups and mounts, sections of frame, substructure mounts as well as the all-important body shell sills.