Our 1960 Peony red Jensen 541S is making good progress in the workshop. Here are the latest developments.
Fabrication Bay
Our technician Chris has been working on the Jensen body in the fabrication bay. He’s been ‘gapping’ the doors so they look and fit the same around the sides. He’s also cut and ground both sides, added fibreglass to the bonnet to close the gap up and made a boot catch plate. Finally, Chris has marked the holes and tapping them up to make sure all the bolts fitted.
Trim Shop
Brian has been making a new door panel board from hardboard in the trim shop. This has been done by removing the armrest from the pocket section, removing the metal trim and old cover from the armrest and then making a new pattern for the cover.
Once a pattern has been made, Brian can cut it out from leather, sew on the new cover and fit it to the armrest by glueing and stapling it in place. Brian has also added metal trim to the armrest and cut leather out to make a pocket section. This was then glued in place.
The edges have been turned around to neaten the cover and new piping has been sewn in. Brian then needed to glue the inner metal to the foam, and fit the metal in place. The next step was to then glue the rest of the foam to the inner side of the pocket and fit the armrest to the pocket section. Once fitted, the armrest has been secured with screws and riveting support bar to the back.
Kath has also been working on the Jensen. She’s taken off the old cover from the dashboard and removed the old glue as well, ready to the rub down the front and back in preparation for new material.
Once cleaned down, Kath can mark out the new material and glue both surfaces to stick the material in place. To neaten it up, the material is turned over the edges and the dash holes are trimmed around so that the new cover sits comfortably. Once both sides were done and had followed the same process, Kath then glued along where the two pieces of material meet.
The dash top also needed to be refurbished. For this, Kath removed the two old covers and cut out new material ready to cover the dash top element. Once the material had been marked around the top, it could then be glued along one edge, the material turned over and the corners neatened up.
Lydia has also been working on the Peony Red Jensen interior. She’s been focusing on rear squab by measuring out all the leather, assembling the pieces together and sewing it all up. Lydia then prepared for the fitting of the cover on to the foam and board. She marked out new plywood to replace old worn out original. The next step was to then add wadding to the original foam so it maintains a nice shape. After all this was done, it was time to fit the cover over the squab.
