After having a new clear PVC window sewn into the original hood of the 1989 TVR SII 2.9 V6, the rest of the roof needed a bit of attention. The two panels that create the roof in front of the hood has black vinyl covering the underneath. This had various cracks running throughout due to age and wear and it was coming unstuck at the edges. The first decision made was to try and re-glue the edges down, clean off the dirt below the edges of the vinyl, try and glue the cracks together and paint any non-black edges, to take a sympathetic approach so it fitted in with the wear and tear of the rest of the car. However, after Lydia started to try this approach, she wasn’t happy with the results so decided to take the old worn-out vinyl off and start again. Before the vinyl was taken off, the rubbers were peeled off very carefully and with a blade where it was tricky to do by hand. Any remaining glue that was left on the fibreglass was sanded off and cracks in the fibreglass were filled. 3mm foam was cut out and glued on first, making sure to press into the edges and corners to get the shaping right. New black vinyl was then cut out, using the original pieces as patterns. The vinyl was glued over the 3mm foam and pressed into the edges and corners again. You can see in the photos below where the original vinyl was coming away from these edges, which is why it was so important to make those edges as sharp as possible. Lydia went around the sides of the panels to make sure the exposed edges of vinyl looked neat, trimming along the way with a blade. The last step was to re-glue the rubbers on.
