Projects

18122024 1968 lotus cortina repairs (7)

Lotus Cortina

Our 1968 Lotus Cortina has only been here in the Bridge Classic Cars workshop for a relatively short period of time. However, Jonn has already

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18122024 1964 mercedes 230sl underseal (2)

Under Seal

Our 1964 Mercedes 230SL has been in the experienced hands of classic car technician Steve. He cleaned up the loose sealer and surface rust around

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18122024 1969 audi 70l strip down (28)

Strip & Paint

Dave has recently been extremely busy with our 1969 Audi 70L. The car needed to be completely stripped down for the rest of the work

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2007 porsche 911 pdi 02

Porsche 911 MOT and PDI

Our recent competition winner Phil has opted for delivery of his Porsche 911 rather than the cash alternative which we are thrilled about. As the

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Rear Brakes on the 1967 Mercedes 250SL

Our technician Pete has been completing the final jobs on the recommission of the 1967 Mercedes 250SL ‘Pagoda’ at our Suffolk HQ. This time, Pete has installed the new handbrake cables along with, new discs, the calipers and new captive backing plates.

Once everything was in place and tightened to spec, Pete performed final road tests before signing off the car.

Repairs on the 1963 Rover P4

The fabrication team here at Bridge Classic Cars have been continuing with their work of getting the 1963 Rover P4 at our restoration workshops ‘back in the metal’.

First off, our technician Rob has been working on getting the right hand side A post repaired and welded up to give the strongest foundation possible.

At the other end of the car, our technician Clinton was busy carrying out repairs to the rear end of the chassis which had corroded quite significantly. He has handformed new sections and securely and thoroughly welded them into place.

Rob then made a new bulkhead panel for the classic Rover as well as closing up the wheel arch with a new panel and cutting the corroded chassis outrigger away to be replaced once the team are back.

Hand Brakes, Seat Buckles and Fabrication – Working on our 1993 Jaguar XJS

Pete has been working his way through the 1993 Jaguar XJS that is currently on the ramps here our restoration workshops at the Bridge Classic Cars Suffolk HQ. This time, it involves a bit of back and forth to get this round of jobs done on the car.

First up, Pete removed the seats from the car to check a few things however, there is a difference in the new wiring to the originals on the seat. After searching high and low, the original style of harness is not available so the team will be working on adapting the new harness into the seats and ultimately the car. With the seats out however, Pete could adjust the freeplay out of the handbrake – a quarter turn at a time… due to the access to the adjuster but in doing so found a stash of spare change which will be back in the ashtray.

Pete moved underneath the classic convertible to address the old exhaust system. It had rusted out in certain places and had been damaged as it was sitting too low under the car. After sorting out the corrosion issues, Pete could adjust the mounts to tuck the exhaust back up into the body to keep it safe in future and then turning his attention to the new bumpers.

Pete had to take the replacement and add 147mm into the centre, welding it all the way round to ensure the strongest join and getting it to fit up as good as, if not better, than cut of the ends to match the original. The retaining bolts were cut off and replaced with new units and welded into place.

Repairing the heater controls

The heater control would not go to hot and the dash had been replaced with an incorrect wood fascia. We have now removed the centre console and the heater control panel, reshaped the heater cable, replaced the fascia and replaced the broken parts with the correct ones and then replaced the heater fan resister as fan was only working on speeds 3 and 4. All done and the car is now back home.

Quick round up before Christmas

Some weeks at Bridge Classic Cars we have a workshop full of customer’s car, other weeks we have a workshop full of our own competition cars. No two weeks are the same and heading into the final week of 2024 we were busy as always working on both.

If you watched our recent Torque Show you’ll see that Jon is the man in charge of our competition vehicles, making sure they are all in tip top shape for shoot day, draw day and delivery day.

Check out our Torque Show on YouTube where Molly digs a little deeper into Jon’s roles and responsibilities here at Bridge Classic Cars:

Here is a little sneak peak at what Jon’s been up to this week, on his final full week in the Bridge Classic Cars workshops before we pack up for Christmas.

1987 Maserati BiTurbo

We’ll start off with the Maserati. We’ve fitted the new bonnet rams and boot rams. Then moved on to work on the choke. We’ve remove the old choke cable, drilled out the end of the new cable to take a 5mm bolt. Prepared for fit but the cable is different from the existing one we’ve had to modify it.

Then we’ve route through the dash and out into engine bay before securing it to the control lever mount, connected it to the lever and tested.

1987 Mercedes 500SL

Then on to my own Mercedes 500SL. Jon spends his weekends (before Ipswich Town kicks off) progressing with my 500 SL. He has now attend to the heater. The clips are now here for the heater box. We’ve worked out how controls fit and fixed both side controls to the heater. The bolts have been cut to length and secured the controls into position. He’s then fitted the top vent outlet and vacuum controls.

1975 Volkswagen Beetle

Then on to our Volkswagen Beetle 1303. Time for it to go on to the ramp to be fully inspected and appraised. We’ll then carry out a full report of what work is required.

1969 Daimler 250 V8

And as we briefly spoken about previously. Our 1969 Daimler 250 V8, although is an absolutely beaut of a car, it seems to be struggling with running so it’s now time for Jon to attend to this issue.

Fit 8x visual spark checkers and run up. We have viewed the sparks to see if they drop out at point of rough running and all appear good. So we’ve now stripped and removed the carburettors starting with nearside first. Strip, clean and inspect but nothing seems to be wrong so we have cleaned, reset and refitted.

Jon then repeated this procedure for offside carb and again nothing seems wrong. We reassemble after cleaning and refit.

Check for leaks with ignition on and all is ok. We run up to temperature, test again and it’s still the same. We’ve ordered a set of points to convert back to points from electronic ignition system to see if this makes a difference.

1968 Ford Lotus Cortina

We’ve discovered a large split in inner arch where bonnet mounts so Jon has called upon the skills of welder Pete to tackle this one for us!

Whilst Jon gets on with stripping the offside rear brakes and fitting new handbrake contact pad into the lower shoe. Refitted the wheel and torque up.

Once Pete had completed the weld repair, Jon could then refit the bonnet and align before running up to temperature and carrying out a road test.

Jon has found no gate between 1st gear and reverse gear and the car is holding back, not pulling as it should so we’ve had to return to the workshop.

Strip and remove under dash shelf and centre console.

We have then removed the gearbox remote gear shift to inspect. Found new ball/fulcrum has been fitted and is too tight to lift the lever and select reverse.

Strip and grind out ball socket until ball is loose enough in socket for lever to lift before greasing and refitting.

Grind away at nylon gate until lever will no go into reverse position without being lifted.

Refit nylon gate to bottom of the lever.

Next up, we’ve refitted the cover for the remote gear lever before refitting the centre console. Tested all gears and all ok.

Strip down, remove the top and all jets. We’ve then inspected and cleaned, blown out and reassembled. We’ve repeated this process for rear carbs before reassembling. Lastly for this one, Jon cleaned and refilled both air filters.

1960 Austin Healey 3000

This week, we also saw the welcome return of our 1960 Austin Healey 3000. Last with us in 2020 having some remedial paintwork carried out, the owner has decided to let the car go and offered it to us as potentially a future competition car.

1977 Ford Granada

Arriving this week, Gordon has a new toy! He’s been searching for a Ford Granada 3.0l Ghia for some time now and it looks as though he may have found one!

Full of praise from all of the technicians when the car arrived. Although most of the time the technicians have differing opinions of what they prefer this car seems to have gone down really well across the board which will please Gordon somewhat.

First to get his hands on the car is Pete, to give the car a full and thorough appraisal. In his exact words, he is what he has found:

  • Drivers door handle stiff from outside
  • All lights working when tested
  • Drivers seat recline is notchy/stiff to operate
  • Interior light not working on doors or switch
  • Dash lights not working
  • Headlining is saggy
  • Passenger rear window mech is noisy
  • Boot lock/barrel loose but operating
  • Expanding foam evident in drivers rear quarter and around wheel arch.
  • No other notable points found.
  • Spare wheel 185/R14 uniroyal rally 280 as new condition but dot code not evident no signs of damage or perish.
  • New brake fluid
  • Water only in radiator no antifreeze
  • Powersteering fluid is black
  • Aftermarket electric fan fitted, dial setting for temp fitted.
  • Washers not working, fluid in Boyle but no pump noise.
  • Scattered lose wiring and disconnected connectors around engine bay.
  • V6 engine looks to have new core plugs and shows no signs of any oil or coolant leaks topside.
  • Mid height checks,
  • Play in steering joints, drivers track rod end is knackered, suggest changing pair.
  • Power steering fluid leak (minor) at drivers rack gator.
  • Bottom of doors are dented and a little scabby.
  • Chrome bezzles for lower fog lights are peeling drivers side.
  • Damage to passenger side wheel arch trims front and rear, small dent in sill trim.
  • Both rear quarter lowers require attention for body work.
  • Tyres, matching falken sicera 185/80/R14 91T Dot codes match at week 34 2012 tyres show even wear at 5mm tread depth.
  • Full height checks,
  • Slight oil leaks to oil sump
  • Slight oil leak to gearbox tail
  • Missing bushing from selector/kick down linkage.
  • Slight oil leak to rear differential
  • Wheels removed checks,
  • Front discs fine, calipers free, pads show approximately 5mm friction material remaining, all pins in place.
  • Rear drums removed, approximately 4mm of lining remains across all 4 shoes, inside of drums show no wear.

That completes our round up of Bridge Classic Cars’ own vehicles signing off for 2024.

The final activity from everyone at Bridge Classic Cars HQ is to clean down the work space and get it ready for work to start again in a few week’s time. Over the Christmas period we’ll see new management offices being built and a lovely new extension to the paint shops. The entire workshops will have a fresh coat of paint.

For now, our benches are clean and we’re heading off to enjoy some quality time with our families.

Lotus Cortina

Our 1968 Lotus Cortina has only been here in the Bridge Classic Cars workshop for a relatively short period of time. However, Jonn has already completed various tasks to get it ready to go into competition. Here are Jonn’s notes about what he has been doing:

Heater matrix back from repair. Stick foam to edges of rad to protect and blow out heater box. Refit rad and use foam to seal edge of heater. Screw back together. With John’s help refit heater into car. Secure and start refitting ancillaries etc

Continue to install heater box. Fit carpets. Tidy wiring under dash. Refit centre console and map,light. Uee velcro to stick carpet in position. Refit seats and se are. Raise on ramp and refit fuel tank sender with new seal and ring. Refit wire and feed pipe. Put petrol back in car and Inspect for leaks, none found with either pump running. Refill coolant with vacuum fillin tool. Held 25hg vacuum for 5 mins. 3fit lotus badge to steering wheel.with double sided tape. Remove bonnet. Mask engine and sand down offside inner wing around hinge fixing as wing looked cracked and found hole that requires welding. Refit offside headlight chrome surround.

New wheels arrived and Graham swapped tyre from old to new. Refit nearside rear wheel and torque up. Build up brakes for offside, waiting for handbrake clip. Fit drum and wheel for now.

Under Seal

Our 1964 Mercedes 230SL has been in the experienced hands of classic car technician Steve. He cleaned up the loose sealer and surface rust around the rear arches and the rear chassis rails before applying a new coat of under seal.

New rear wheel cylinders have now been fitted as the old ones were corroded and seized. The front brake callipers have both been stripped down, cleaned, and new pistons and seals fitted as the old ones were corroded and very stiff in operation.

Mini Door Release Cable

While out on our Mince Pie Drive, the driver’s door release cable snapped on our 1961 Austin Mini 850.

Once it had finished helping us spread some festive cheer to local care homes, Jonn repaired the cable and it is now back as good as new!

Porsche 911 MOT and PDI

Our recent competition winner Phil has opted for delivery of his Porsche 911 rather than the cash alternative which we are thrilled about. As the car only had 5 months MOT remaining it will arrive to Phil with a nice clean bill of health having just passed a new MOT successfully, with no advisories. We’ve also carried out the pre deliver inspection before finally filling the car with P1 fuel before carrying out a quick road test. All ok.

Replacing the Gearbox Mount on the 1967 Mercedes 250SL

Our technician Steve has been working away on the gorgeous 1967 Mercedes 250SL ‘Pagoda’ that we currently have in our workshop. The car had reportedly developed a knocking or clunking sound which was isolated to the selector rod hitting the gearbox mount due to excessive play in the mount itself.

Steve swapped out the old perished mount, which tightened everything back up and allowed the selector rod the clearance to operate fully and freely.

Maserati BiTurbo engine updates

Nigel and Richard over at Coltec Engineering are currently working their magic on our Maserati BiTurbo engine. We are very much looking forward to the engine returning to our workshop for it to be fitted up.

An exciting competition for 2025, our very rare and very desirable Maserati BiTurbo.

I caught up with Nick Fiore, winner of our 1991 Maserati BiTurbo Spider this week. Even after all this time he’s still loving his Maserati and enjoying many trips across the UK and Europe. Could you be Maserati winner number 2?

Meanwhile, back at Bridge Classic Cars HQ, Jon has been reassembling the manifold and is now all painted. We have used the O-ring kit to make new seal for plenum, aligned the choke and throttle arms and tested with the plenum fitted.

All bolts have been cleaned and fitted with new new washers. Secure plenum, ready to go.

We’ve removed both door panels in preparation for the dent removal process to occur. Once all tiny dents have been removed we have refitted both door panels.

Working on our 1969 Daimler 250V8

Our technician Jon has been working his magic on the 1969 Daimler 250V8 which is currently being checked over and repaired in our restoration workshops at the Bridge Classic Cars HQ in Suffolk.

When the car arrived, it was taken out on test and found that under load it would lose 2 cylinders. So, Jon got it into the workshop to check that out and give the whole car a look over with a fine tooth comb. At this point, Jon is tracking down some electrical issues in the classic saloon along with a thorough inspection and test of the cooling system.

”Finish earth wire in boot, tape into loom, connect and test, ok. Carry out cooling system pressure test. Leave at 15psi and check over for signs of leaks. Tighten various jubilee clips but still holding pressure after 10 mins. Check heater valve operation . Lever stiff and won’t stay in position as if cable seized or loose.heater valve moves by hand. Get off ramp. Refit drivers carpet. Strip centre console and check heater cable. Found cable bent up and twisted. Strip and straighten cable both ends. Work cable in and out. Reattach to heater valve. Remount cable to lever and test. Works now. Refit centre console. Check interior lights. No power. But with power probe they all work. Check cigarette lighter socket, no power. Check fuses and found blown fuse. Replace and test, ok now.”

After sorting out the wiring issue, Jon could move onto getting to the bottom of the running issue with the Daimler.

”Take outside and warm up. Still holding back and won’t rev smooth up the rev range. Return to workshop. Check cap and rotor and elec ignition. Remove spark plugs clean and regap. Remove offside carb suction chamber and piston. Inspect, needle a bit green and rough. Clean all parts and remove float bowl lid and suck out fuel. Clean inside and blow through. Set jet depth with verniers. Reassemble carb and check piston free.”

”Continue with carb clean. Repeat yesterday’s work on nearside carb. Needle looks OK on this carb. So clean and blow out. Set jet depth and refit piston and suction chamber. Ignition on and check for leaks, ok. Refit air filters and take outside and warm up. Starts and idles fine but still won’t rev. Check timing 10 btdc, spot on. Check leads fitted in correct firing order. Pull leads off 1 at a time to check for what feels like a misfire. Hard to tell. Adjust carbs, still the same.”

He then inspected the ignition system, which had an electronic pick up unit fitted. He closed up the gaps as much as possible whilst also removing and checking each spark plug individually and regapping them to spec, before running the car back up again. Although it had helped the issue, Jon has ordered a new spark tester and will continue with his diagnostics once this arrives.

Jaguar XJS – rust repairs almost complete

Well, fun and games were had today getting the final body rusty bits repaired. Pete started the day by doing some final grinding on the rear quarter and getting that ready for primer, once that was done he moved on to the other rusty areas along the driver’s sill.

The trailing edge of the drivers arch had a small hole so he traced the extent of the rust and cut out back to good steel, only a small patch required here and looking much better!

And then the tricky bit, he had to make a stand to support the weight of the car so he could move the ramps support arm out of the way, there seemed to be some rust and damage from previous jacking attempts right where a two post ramp arm locates, this stand worked perfectly. It also meant that Pete could cut out and replace with hand fabricated sections the damaged/rusty section as he had all he space needed.

So that brings to a close the last of the body repairs on the old gal, there are still more items to tackle with the exhaust but that’s another story.

And there we have it, at long last we have its stereo firing on all speakers. This lovely head unit has been a challenge to fit into this car but it’s been well worth the effort.

She now has Bluetooth audio and hands free capabilities, DAB radio, traffic announcements and much more alongside the stylish classic looks tucked into dash.

A little work on our own cars…

2000 Peugeot 306 Cabriolet

It’s been a while since my 306 Cabriolet has had a nice fresh service so today Steve carried out a cambelt, and at the same time, a water pump change.

1987 Maserati BiTurbo

Meanwhile, Chris was busy tidying the engine parts, finishing them in VHT wrinkle plus paint before uncovering the text and badges. VHT Wrinkle Plus combines strong colours with a deep rich texture for a custom look. It is temperature resistant to 350°F (177°C) and is ideal for adding a touch of personal styling to almost any metal surface. VHT Wrinkle Plus resists colour fading, grease, degreasers and severe weather conditions. This tough, durable finish is extremely resistant to rust, corrosion, chipping and cracking.

A pre-war classic just in time for Christmas? We’ve just launched our 1939 Morris 8 Tourer!

It is probably one of the most charming cars that I’ve ever photographed. It wasn’t just the general feel of the day, the weather, the ambiance or what have you – this little car is just a wonderful thing.

1939morris8product (20)

Molly and I set out one morning earlier this month to shoot the car at our usual haunt. The leaves were damp and amber, the chill hung in the air and the the sun would make brief and fleeting appearances through the sparse trees but it was all ok, we had a Morris 8.

A car that was somewhat instrumental in getting Britain on the road, much like the Austin 7, the Tourer was by far the most elegant of the offerings. This one, is no exception. With a hearty serving of double green in its interior and paint work, only broken up with the luxurious black wings, our 1939 Morris 8 just has a way about itself. Not only does it look glamorous, it drives beautifully too.

Fitted with a (speaking in 2024) small 914cc engine, but a 4-speed manual gearbox, the little Morris 8 happily plugs along down a British country road without a care in the world. Recently restored by its previous owner of nearly 30 years, the car feels composed and inspires a confidence in your drive. Are you going to get their quickly? No, but you will find yourself lost in a daydream as you soak up the sights and sounds that surround you inside of its cabin.

No matter your taste in classic cars, a small, fun, lightweight, quirky and sweet prewar convertible should always be on your list… and this one could be yours just in time for Christmas.

Scheduled to be drawn on Christmas eve by the team here at Bridge Classic Cars, our 1939 Morris 8 Tourer has just gone live for everyone to enter.

Behind the Scenes of our 1939 Morris 8 shoot.

When shooting our 1939 Morris 8 it was extremely cold but luckily I had my toasty warm faux fur coat! We were lucky enough to again be able to use the beautiful Pettistree House as a back drop for this gorgeous car. This classic was an absolute pleasure to drive. Even though its from 1939 it has been extremely cared for and runs like a dream. It’s going to be a wonderful addition to someone’s driveway.

Special Delivery – Parts for our 1976 Jensen Interceptor

Our 1976 Jensen Interceptor has had a special delivery at the Bridge Classic Cars workshop in the form of more parts sent over by its owner for our team to organise and assess as the cars restoration journey begins here at our restoration workshops in Suffolk.

Servicing the 1967 Mercedes SL250

Steve has been working on the 1967 Mercedes SL250 ‘Pagoda’ here at the Bridge Classic Cars HQ in Suffolk. This time, he has been servicing the beautiful straight-six.

After removing the various filters, and thoroughly cleaning out their respective housings, Steve gapped the new spark plugs before fitting them to the car and running it up to temperature.

Cutting into the 1963 Rover P4

Our fabrication team have been diving into our 1963 Rover P4 deeper and have been finding areas of the classic saloon that need attention. Our technician Rob, has been getting to the root cause of the corrosion issues in the classic Rover.

He has been looking into the right hand A post, and has found a series of previous repairs which will require attention.

So, Rob has been making up next sections to repair the floor and front sill section which have been perfectly shaped and refined in order to fit the car best but also to allow the strongest weld for the car.

1960 Jensen 541R In Build

Our workshop team have been busy working on the driveline of our 1960 Jensen 541R as it begins the next phase of its restoration journey. Our technician Paul has been working on the pair of 541’s which are currently being restored by our workshop.

This time, Paul has been working on the brake system for the 541R. With the calipers in place, Paul could begin to map out and bend up the hardline needed to connect the brakes from the front, all the way to the back to complete the circuit when ready.

Diving into our 1968 MGC Roadster

Our technician Steve has been diving into the 1968 MGC Roadster which is currently in the workshop here at Bridge Classic Cars. As part of the cars assessment, the team found that there was a very small weep coming from one of the core plugs in the engine block, so this would need to be addressed. To do that, Steve had to remove the intake manifold, as well as the exhaust manifold, from the car, making sure to safely disconnect all of the carburetor linkages and fuel lines.

After gaining access to the core plugs, Steve carefully replaced each one as well as taking this opportunity to completely flush out the coolant system of the classic roadster. After that was complete and leak checks were all ok, Steve could get the manifolds back onto the car with the new gaskets.

Daimler 250 V8 Appraisal

Time for us to take a closer look at our Daimler 250 V8. First up, we need to carry out out a full and thorough appraisal. The spare tyre needs inflating so we’ve done that as well as all 4 fitted tyres.

The coolant has been topped up, we’ve tightened the battery terminals, slacken offside rear exhaust mount and lower pipe slightly before re-securing.

Top up rear axle with oil, greased all points. We’ve then used a lock wire to secure the ball joint rubbers.

Clean fuel cap and make new seal. Fit nyloc nut to nearside upper ball joint. Remove old fuel pipe from the rear. Cut new pipe to length. Remove rear arches and rear wheels to aid fitting new fuel pipe. Start to fit pipe and bend into position.

Finish fitting fuel pipe and secure both ends. Fit P-clip near to the tank end to help secure pipe.

Sleeve rubber hose over areas of contact. Paint exposed metal areas on rear suspension. Clean and re-stick lower door to sill seals. Check lights in boot. Check power from disconnected wires in boot and all is ok.

Check continuity of wiring and again, all is ok. Check earth and found no earth to boot lid. Run wire down loom inside boot.

1964 Mercedes 230SL Appraisal

Steve has carried out an appraisal on our Mercedes Pagoda to report back findings to the customer.

Meanwhile John is attending to a leak on the gearbox. It seems to be coming from the gasket so the sump pan was removed, filter cleaned and a new gasket fitted.

1993 Jaguar XJS Restoration Work

Today, Pete has fitted the DAB antenna, hands free microphone and made adaptions to the way the stereo cage fits in the dash using some hand made rubber spacers. He has made a minor repair and location change to the sun visor clamp as this was sitting wonky and looks to have done so from factory.

We are awaiting an adapter for the DAB antenna connector to the back of the head unit and then this can be fitted in place for the final time. The Bluetooth, remote, and hands free functions are working as they should be. We are also chasing some interior parts for around the window switches and for the interior lights. Once these items have arrived that will conclude interior work on this big cat.

Amongst other things, the rear trailing arms have the new bushes fitted, have had a light shotblast, a fresh coat of paint and all now reassembled into the car. Pete had to fabricate new locking bolts to replace the worn ones and found a broken grease nipple so that was removed and replaced. The AC fan has finally come free of the old motor by drilling the shaft out and using a big hammer! It’s now mounted into the frame with it’s new motor and new fittings ready to go back in after we replace the condenser unit.

As Pete told us, a picture says a thousand words in this next section. Over the last couple of days he has been working on more rust repairs. The car has has had some extensive cosmetic and structural surgery. Removed a previous repair to the front of the nearside sill that was well below our standards and it highlighted just how poor this was done previously. We have found further rust holes behind it, this has now been cut out and new steel parts hand made to suit the shape of the car. Welded, dressed and primed. There has also been a lot of work replacing the lower rear quarter the same side. More rot was found on the inner panel, this has all been replaced and the new rear quarter welded into the car and trimmed/dressed to fit perfectly. He has even maintained the position of the original spot welds keeping this spots. Next we will be on the drivers side for similar repairs.

Much the same as the passenger side in fabrication needed, inner had slightly more rot than the passenger side but Pete has made replacement steel sections for this, all that remains is a final weld dress and then it onto the lower sill and jacking point repairs. Starting to be a very solid car now.