July 14, 2022

First Steps – 1987 Volvo 240GL at Pettistree to Begin Work

The amazing all-original 1987 Volvo 240GL has been brought over from The Hangar to our restoration workshop for the teams to begin work on.

The classic Volvo will be handed over to the paint and body team to have some issues taken care of and then be repainted in its original white. Preserving the originality of the car for many years to come.

Keep a look out on the Bridge Classic Cars news page very soon for more updates on the 1987 Volvo 240GL.

From the Ground Up – Making Seat Backs for our 2022 Bridge C-Type Replica

Brian, our lead trimmer at Bridge Classic Cars, has been working on creating the seatbacks for the 2022 Bridge C-Type Replica.

The pieces have been made by Brian and are being entirely trimmed and fitted by hand to the very highest specification for this very special project. The padding for the bolsters on the C-Type Replica is trimmed, shaped and folded onto the seats to perfectly fit under the new covers which are also being worked on.

Just wait until you see the covers…

Readied – Priming the Doors of the 1986 Daimler DS420

After their metal repairs were completed by the fabrication shop, the doors for the 1986 Daimler DS420 have been taken into the Bridge Classic Cars paint shop to be primered.

The doors were first thoroughly cleaned down before the team set them onto the door jigs to be sprayed. The first stage is to get the panels into Epoxy Primer to stop any rust from forming on the bare metal doors. These will then go on to be reworked by the team until perfect and keep going through various sanding and priming stages until they’re ready for paint and then reunited with the body.

Preparations – Removing the Centre Console and Dashboard from the 1987 Daimler Double Six

The trim shop at Bridge Classic Cars have been carefully removing the veneered pieces from the interior of the 1987 Daimler Double Six.

Brian, one of our trimmers, has been removing the centre console pieces along with the dashboard to prepare them for being reveneered. For this, he had to remove all fittings and trim pieces from each panel in order to safely remove them from the car.

Once out, he could get then tear them down further in order to expose the edges of the veneer to be carefully removed and prepared.

Inch by Inch – Repairing the Doors on the 1986 Daimler DS420

As part of the restoration of the 1986 Daimler DS420, the team have been carrying out various metal repairs to the doors of the classic limo.

Our fabrication shop has made multiple patch pieces for the car which all have to be perfect fits to work around the complex compound curves which make up door jams and recesses, while also having the correct orientation to fit into the door openings on the body once closed.

The fabrication team have also replaced the bottom corner of the door due to quite heavy corrosion.

With all of the metal repairs done on the doors, it was time to get them moved over to our paint and body shop for the team to continue the restorative work.

Front End – New Calipers, Polished Indicators and Sorting Out the ABS on the 1998 Honda Integra Type R

The Bridge Classic Cars are working on the front end of the 1998 Honda Integra Type R.

The team have fitted the newly repainted front brake calipers onto the knuckles of the iconic DC2 Integra. From there, the team began to bleed the brake system. But, there was a small issue.

While looking into the problem, the team also removed the indicators from the front bumper to have them polished. They have come as good as new and been reinstalled back into the bumper.

The issue with bleeding the brakes was traced back to the ABS pump. It is believed the system inhale air and caused an air pocket which wasn’t allowing the system to be completely bled.

So, Jon carefully and gently released the ABS lines from the pump in order to ”burp” the system and release the air pocket. With this now done, the team can top up the system with the specific brake fluid for the Integra and bleed the entire system completely.

Straight & Narrow – Suspension Bushes and Alignment on the 1955 Triumph TR2

The 1955 Triumph TR2 has had a few bits of suspension work carried out by the Bridge Classic Cars team.

The team have replaced the offside-front upper arm bushes due to a bit of play in the bush itself and also replaced the outer track rod end on the same side of the car. Jon, one of our technicians, carefully removed the old bushes from the car to make way for the new replacements.

Because the team had unbolted and moved components from the front suspension, it is crucial to have the car realigned. So, Jon millimetre by millimetre adjusted the toe of the classic Triumph until it was perfectly within spec and even on both sides of the car. After road test, all was ok.

Check – Checking Door Clearance on the 1956 Jensen 541

The workshop at Bridge Classic Cars are in the process of getting the doors aligned and adjusted to the body of the 1956 Jensen 541.

To begin with, our technician Rob welded in the A-pillar bracing fully before offering up the door frame. Once in place, he could then begin to check throughout the opening and the door for any interference or clearance issues which needed to be adjusted out before the door skin is test fit and the process done again to double-check.

All of these parts of the build are crucial to the final fit and finish of the car.