jensen 541 specialist uk

Final Drive – Getting the 1958 Jensen 541R Ready for Final Primer

The 1958 Jensen 541R has been having its final stages of sanding finished before it is taken into the Bridge Classic Cars paint booth for its last stage of primer.

The classic Jensen has been worked on by the body team to perfect each curve and shape across the entire car as a whole. Then, some of the panels were taken into the booth to have their final coat of primer before the bodyshell is taken in soon.

Out & About – 1960 Jensen 541S ‘Peony’ at a Car Show

The 1960 Jensen 541S ‘Peony’, which was restored by Bridge Classic Cars, has been to several recent classic car shows with its proud owner sending us over some photos of the gorgeous classic Jensen GT car in pride of place.

Coming Out – Teardown Continues on the 1959 Jensen 541R

The 1959 Jensen 541R in the Bridge Classic Cars restoration workshop has been stripped down even further in pursuit of the car’s total restoration.

This time, our technicians have been working on completely clearing out the engine bay. To begin with, all of the simple and easy pieces were removed from the car to be inspected and catalogued. Then, with everything out of the way, the straight-six engine and its gearbox could be gently removed from the car.

Every single piece that comes off the car has been safely put into storage.

Fitted – Mount, Panels and Hinges Fitted to the 1956 Jensen 541

The restoration workshop at the Bridge Classic Cars HQ have been working on getting the various mounts, brackets and hinges into place on the 1956 Jensen 541.

To begin with, our technician Rob made new arch filler panels which bridge the gap between the frame and the fibreglass body, blending the two together for strength and alignment.

Then, he could turn his attention to the various hinges around the classic GT car. At the front, Rob made a new strengthening bracket which sits behind the fibreglass for the bonnet hinges. The brackets are welded into the firewall and chassis for rigidity and to take the load of the one-piece clamshell bonnet.

At the rear, the workshop team mounted the boot hinges in place and use the boot lid for mock-up to adjust the placement of hinges to make sure the panel fitment is just right for the car.

Check – Checking Door Clearance on the 1956 Jensen 541

The workshop at Bridge Classic Cars are in the process of getting the doors aligned and adjusted to the body of the 1956 Jensen 541.

To begin with, our technician Rob welded in the A-pillar bracing fully before offering up the door frame. Once in place, he could then begin to check throughout the opening and the door for any interference or clearance issues which needed to be adjusted out before the door skin is test fit and the process done again to double-check.

All of these parts of the build are crucial to the final fit and finish of the car.

Stripped Back – Stripping Down the Bonnet and Windows on the 1959 Jensen 541R

As part of the restoration journey, the 1959 Jensen 541R has had its bonnet and windows stripped back by the Bridge Classic Cars workshop team.

The restoration technicians have got everything back to its core components in order to evaluate their condition and operation. Anything that can be refurbished will be worked on to make the pieces as good if not better than new.

Everything removed from the car has been carefully catalogued and put into storage for later in the restoration process.

Smallest of Changes – Adjusting the Body Framework on the 1956 Jensen 541

The workshop team at Bridge Classic Cars have worked on the fine alterations to the framework of the 1956 Jensen 541 in for restoration at our Suffolk HQ.

The team have test fit the rear fibreglass clamshell and with that, they could make small changes to the framework which gives the body panels structure and helps to align them. These were carefully cut, trimmed and reframed to get each section of the rear bodywork line up just right onto the new chassis.

This Just In – 1959 Jensen 541R

The 1959 Jensen 541R which has been up for sale and stored at our secure storage facility, The Hangar, has been transferred over to our Pettistree restoration workshop to begin its journey.

The classic Jensen has been commissioned to be built by our workshop from the ground up for its new owner.

Keep an eye out on the Bridge Classic Cars news page for more updates very soon on the 1959 Jensen 541R.

Coming Together – Wheel Wells and Front Arches of the 1956 Jensen 541

The paint and body shop at Bridge Classic Cars have been continuing with the fibreglass work on the 1956 Jensen 541 in at our Suffolk workshop for restoration.

Previously, the team remade the aluminium wheel wells which were then refinished in hardwearing black before being put into storage. Now, they can be pulled out and the team begin the process of making them into one complete unit.

The aluminium wheel wells have been bonded onto the fibreglass inner wings of the classic 541 before then have layers of fibreglass resined over the edge in order to create a uniform piece. From there, the team began work on the fibreglass filler used to perfect and refine the shapes which make up the pieces.

Piece by Piece – Fibre Glass Repairs on the 1956 Jensen 541

The paint and body team at Bridge Classic Cars have been carrying out a series of delicate fibreglass repairs to the bodyshell of the 1956 Jensen 541.

The team have been working on the joins between the front pillars and the windscreen surround which over time had cracked. The team carefully strapped the piece into place to make sure the piece was in alignment once the resin had set.

Along with this piece the team also had to carry out some repairs on the rear body section in places around the wheel wells to repair some small cracks and thin areas.

Trimmed – Foaming the Seat Base of the 1955 Jensen 541

The trim team at Bridge Classic Cars have been working on completely revamping the seats for the 1955 Jensen 541. Beginning with the bases…

Lydia, one of our trimmers at Bridge, has carefully wrapped the stripped back and refurbished seat base for the 541 ahead of the team making the new leather covers.

Closer Look – Fibreglass Repairs on the 1956 Jensen 541

The paint and body team at Bridge Classic Cars have given us a closer look at the fibreglass repairs on the 1956 Jensen 541 in for restoration.

In these photos, you can see the thinness of the material in areas which had developed some severe checking and in some areas, cracks had begun to appear. So, the team not only strengthened the outside face of the panel but also reset the inside of the piece with modern hard-lasting resins and glass sheets. Carefully, these were built up in specific areas before being left to cure and harden.

Full Glass – Fibreglass Repairs on the 1956 Jensen 541

The Bridge Classic Cars body team have turned their attention to some all-important fibreglass repairs to the rear section of the 1956 Jensen 541.

The entire rear clamshell of the classic Jensen had developed a few issues with the material, so the body team carefully re-glassed the area in order to strengthen the piece and add material in for correcting the shape of the piece.

With fibreglass, its important the layers are built up flat and evenly to make sure it perfectly followed the shape of the panel underneath but also around the area.

Key Features – Work on the 1959 Jensen 541R

The workshop restoration team at Bridge Classic Cars have been working on completing several jobs on the beautiful 1959 Jensen 541R in with us.

The first job that need completing was to get the moveable front grille working again. The front grille of the 541R is moveable to vary the airflow into the radiator of the car. This whole mechanism is cable operated and needed to be replaced and tensioned in order to get the system working exactly as it should.

Next, the team turned their attention inside the classic 541R. The team had been tasked with replacing the seat belt mounts in the car. These are a vital safety feature of any car so their mounts must be secure, stable and flat in order to have the belts fixed properly into place. Each of the mounts was removed from the car and replaced by the team. The key mounts go through the gearbox tunnel of the classic Jensen, which were cut out and replaced then painted in rust proofing.

Progress – Update on the 1959 Jensen 541R

The team at Bridge Classic Cars have been making progress on the beautiful 1959 Jensen 541R in our restoration workshop.

Firstly the team began by removing the seats in order to correctly fit the centre console of the classic Jensen. For some reason, it had been previously fitted backwards. So, the team removed the seats to get access and then reinstalled the piece in the right orientation.

Next, the team began work on replacing the rear windows of the car. These are plexiglass pieces which have been made specifically to fit the 541R, the team carefully refined and worked them into place.

The team have also gone through the fuel system of the car. Upon inspection, they found an issue with the several filters and pipes leading from the fuel tank to the carburettors. Our technicians noticed the main feed line had a severe kink in it which was causing a fuel flow issue and along with that, replaced the in-tank fuel filters (both primary and reserve) to make sure the big straight-six is getting all the fuel it needs.

A request by the owner of the car was to fit a new steering wheel to the classic Jensen 541R. For this the team also went into some of the switches and selectors to service and clean them out. Then, they could begin to remove the original steering wheel. Uniquely, the 541 steering wheel is actually riveted to the boss. The team carefully drilled out each individual rivet to separate the steering wheel from its boss. Then, working in reverse with the new steering wheel the team reattached the wheel and got it back into the car.

And while they were working on the interior, they have replaced the handles with new pieces which really set off against the grey/blue inside of the classic 541.

Piece by Piece – Trim Panels on the 1956 Jensen 541

The trim shop at Bridge Classic Cars has been working on building and finishing some of the interior trim pieces for the 1956 Jensen 541.

Lydia, one of our in-house trimmers, had worked on the ceiling pad and window surrounds as part of the restoration of the classic Jensen. These have been specially made, padded and trimmed to match the rest of the interior being made specifically for this 1956 Jensen 541.

Each piece of the Jensen is bespoke to the car to ensure the best fit and finish for all of our interiors as no two cars are the same. So, these pieces will be safely wrapped and catalogued to be put into storage for the reassembly of the car.

Progress – The Restoration Team Begins Inspecting and Working on the 1959 Jensen 541R

The restoration team in the Bridge Classic Cars workshop have begun work on the beautiful 1959 Jensen 541R for its owner.

The team have started by addressing an issue the car did on its way to our restoration workshop. On its way, the bonnet of the 541R came loose and flew up. Unfortunately, this damaged the stays in the struts which hold the one-piece fibreglass clamshell up during any work. So, our technicians managed to release them in order to remove them from the car and inspect them.

Our technician Dave noticed that the stops/catches had broken and were out of shape. These had to be repaired and rewelded in places in order to get the bonnet to both hold open and remain closed. The team will also be looking into how the bonnet managed to open from the clips that keep it tightly shut.

Along with the work on the struts, the team have been looking into the reported issue with the fuel gauge on the classic Jensen. The issue is believed to either be with the gauge or with the sender unit within the fuel tank itself. The team did find the arm for the float level was broken so that has been repaired and are currently looking at, inspecting and investigating the rest of the fuel system in the car to narrow down the root cause of the issue which includes the wiring to gauge itself.

Changes – Working on the Bonnet and Suspension of the 1958 Jensen 541R ”Navy”

The restoration technicians in the Bridge Classic Cars workshop at our Suffolk HQ have begun works on the 1958 Jensen 541R known to us as ‘Navy’.

The team began by carrying out several jobs on the rear axle of the classic Jensen. The rear axle strap required a repair to be carried out on it and along with that, repositioning of the brake pipe to a safe location on the rear axle.

The team then began working on preparing the front suspension to be stripped so the team can replace the perished bushes in the upper arms, making sure the front suspension is the best condition possible.

One issue that was noted by the owner of Navy, was that the one-piece fibreglass bonnet was interfering with the driver’s door when opened. The team began the process of adjusting the hinge in order to get the correct spacing and alignment for the panel and not contact the edge of the door.

Piece Together – Interior Pieces for the 1955 Jensen 541

The Bridge Classic Cars in-house trim team have been continuing on the hand-made one-off interior for the 1959 Jensen 541R Princess Grey.

Lydia has been working on getting the centre console and rear seats finished up for this particular 541R. Finished in all matching red, this interior for Princess Grey is going to look absolutely incredible when back in the car.

Each piece has been individually cut, stitched and finished to ensure the best possible fit and final result for the classic Jensen.

This Just In – 1959 Jensen 541R

The Bridge Classic Cars restoration workshop at our Suffolk HQ have welcomed this beautiful 1959 Jensen 541R for our teams to carry out a series of jobs for its owner.

Apart from its stunning colour combination, this is a beautiful example of the 541R and the teams are looking forward to sorting out a few niggles on the car which the owner has highlighted. Due to our long history of working on and refining the 541 family, the car will be gone through by our restoration teams to update certain aspects of the car and to also make sure its original features work perfectly and look perfect.

Keep an eye out here on the Bridge Classic Cars news page for more updates on the 1959 Jensen 541R.

Handmade – Replacement Grilles for Jensen 541

Bridge Classic Cars is excited to announce that we can now supply beautifully hand-made stainless steel Jensen 541 front grille replacements.

These are handmade to exactly match the openings and shape of the original grilles of the car. The replacement grilles offered by Bridge Classic Cars are uncut and come without any supports or bracketry, these will need to be transferred over from the original pieces or mocked up on the car itself to ensure the best possible fit.

Finished in high-grade stainless steel, these pieces will remain bright and vibrant for longer than regular steel. A beautiful finishing touch to any Jensen 541 restoration.

Support – Finishing the New Seat Bases for the 1955 Jensen 541

The front seats for the 1955 Jensen 541 are on the workbench in the in-house trim shop at Bridge Classic Cars.

Brian has been testing fitting each part of the seat bases to make sure everything lines up and fits just right. He then made new wooden cappings to go along with the new metal frames. Once the fit was just right, the new bases could then me covered in Calico before being placed and fitted into the fibreglass bucket seats.